Yadda Za a Zabi Injin Yin Block ɗin Dama don Ma'aikatar ku

Zaɓin ingantacciyar injin yin toshe shine yanke shawara guda ɗaya mafi mahimmanci don haɓakar masana'antar ku, ƙimar farashi, da riba na dogon lokaci. Tare da fiye da shekaru 20 na kwarewa a cikin masana'antar siminti, ƙungiyarmu a Quangong Machinery Co., Ltd. sun shaida yadda na'urar da ta dace za ta iya canza karamin aiki zuwa jagorancin yanki, yayin da zaɓin da ba daidai ba yana haifar da maimaita lokaci da kuma asarar babban birnin. Wannan jagorar tana zana daga binciken masana'antu na zahiri da bayanan injiniya don taimaka muku kewaya tsarin iya aiki, daidaitawar ƙira, tsarin injin ruwa, da matakan sarrafa kansa waɗanda aka keɓance da yanayin haɗin gida.

A masana'anta, mun gwada da yawa na jeri a fadin nahiyoyi hudu. Mun san cewa injin da ya yi fice a yankunan bakin teku masu tsananin zafi na iya yin gwagwarmaya a bushes, yankuna masu tsayi. Saboda haka, wannan labarin ba ya lissafa takamaiman bayani kawai ba. Yana koya muku tsarin yanke shawara dangane da kayan albarkatun ku na musamman, nau'ikan toshewar da ake so, da ƙarancin kuzari. A ƙarshe, za ku san ainihin waneneQGM Block Yin Machineyayi daidai da makasudin samar da ku da kuma yadda zaku guje wa kurakuran saye biyar mafi tsada. Bari mu fara da zayyana mahimman ma'auni na kimantawa.

Teburin Abubuwan Ciki

• 1. Wadanne dalilai ne ke tantance ƙarfin injin toshe Dama don masana'anta na?
• 2. Yadda za a kimanta Tsarin Na'ura na Hydraulic da Fasahar Vibration?
• 3. Me yasa Zane Mold da Saurin Canjin Saurin Shafi Na Kasa Layi?
• 4. Wane Matsayin Aiki Automation Ya dace da Kasuwar Ƙwararru ta Gida?
• 5. Yadda ake ƙididdige Jumlar Kudin Mallaka gami da Makamashi da Kayayyakin Kaya?
• Kammalawa: Yin Hukuncinku na Ƙarshe
• Tambayoyin da ake yawan yi (FAQ)

1. Wadanne dalilai ne ke tantance ƙarfin injin toshe Dama don masana'anta na?

Ƙarfin ba kawai game da tubalan nawa ne injin zai iya samarwa a cikin awa ɗaya ba. Ya ƙunshi lokacin sake zagayowar, warkar da sarari, da kuma jadawalin motsi. AAbubuwan da aka bayar na Abubuwan da aka bayar na Quangong Machinery Co., Ltd., koyaushe muna farawa da tambaya mai sauƙi: Menene fitarwar yau da kullun da ake buƙata a cikin murabba'in murabba'in yanki na bangon bango? Yawancin masu siye suna mayar da hankali ne kawai akan lokacin zagayowar inji (misali, daƙiƙa 15 a kowane toshe) amma yin watsi da amfani da ƙira da kayan aikin dawo da pallet. Don masana'antar matsakaicin ma'auni mai niyya 10,000 zuwa 15,000 daidaitattun tubalan mara tushe (400x200x200 mm) a kowane awa 8, inji mai girman pallet 1050x800 mm da zagaye na biyu na 25 shine mafi kyau duka. Manyan pallets (1400x1100 mm) suna rage aiki don kulawa amma suna buƙatar injunan girgiza.

Bayanan samar da mu na ciki sun nuna cewa daidaita ƙarfin injin da ƙarar batch ɗin mahaɗin ku yana hana kwalabe. Misali, idan mahaɗin duniyar ku yana fitar da lita 1500 a kowane batch kuma injin ɗin ku yana cinye lita 200 a kowane zagaye, zaku ɓata mintuna 7 a cikin awa ɗaya kuna jiran mahaɗin. Da ke ƙasa akwai cikakken kwatancen matakan ƙarfin masana'antarmu da ake buƙata ta amfani da jerin QGM Block Making Machine. Mun gwada waɗannan a ƙarƙashin ci gaba da gudu na sa'o'i 22 tare da tokar gardawa na gida da kuma dakakken jigon dutse.

Maɓallin Ƙarfin Ƙarfin don Tsare-tsaren Masana'antu

• Kwanciyar hankali lokacin zagayowar:Nemo bawuloli na hydraulic tare da sarrafa servo don kula da lokacin sake zagayowar koda lokacin damshin damshin ya bambanta.
• Hanzarta pallet:Injin masu ciyar da pallet masu sarrafa sarkar suna rage lokacin tafiya mara komai da kashi 40% idan aka kwatanta da nau'ikan abin nadi.
• Toshe madaidaicin tsayi:Manufar mu shine ± 1 mm a fadin 5000 tubalan don guje wa sharar turmi yayin gini.
• Daidaita tagulla:Tabbatar cewa tsayin fitarwa na inji yayi daidai da tsarin rakiyar ku.

Daga hangen nesa na masana'antar mu, QF600 yana ba da mafi kyawun ma'auni don yawancin farawa, saboda yana iya samar da duka daidaitattun tubalan da fakiti masu tsaka-tsaki tare da canji mai sauƙi. Mun taimaka sama da masana'antu 120 a kudu maso gabashin Asiya cimma ROI a cikin watanni 14 ta amfani da wannan matakin ƙarfin. Ka tuna don ƙara ƙarfin buffer 30% don layin samfur na gaba kamar dutsen tsinke ko ɓangarorin ƙwanƙwasa. Bayanan tallace-tallacenmu sun nuna cewa masana'antun da suka yi girma da matakin ƙira ɗaya suna rage mitar siyan injin na biyu da kashi 70% sama da shekaru biyar.

2. Yadda za a kimanta Tsarin Na'ura na Hydraulic da Fasahar Vibration?

Tsarin hydraulic shine zuciyar kowane injin yin toshe. Ƙirƙirar ƙirar ruwa mara kyau tana haifar da haɗakarwa mara daidaituwa, fashe-fashe, da ɗigon mai mai yawa. A QGM, muna ba da fifikon rufaffiyar madauki daidai gwargwado tare da na'urori masu auna karfin amsawa. Wannan tsarin yana daidaita ƙarfin latsawa a ainihin lokacin dangane da juriyar juriya. Sabanin haka, tsarin buɗaɗɗen madauki yana amfani da ƙayyadaddun matsa lamba, yana haifar da matsananciyar ƙarfi lokacin da yashinku ya jike ko ƙasa-ƙasa lokacin da ya bushe. Ma'aikatar mu ta maye gurbin famfo buɗaɗɗen madauki sama da 200 a cikin shekaru biyar da suka gabata don abokan ciniki waɗanda suka fara ƙoƙarin adana farashi.

Fasahar girgizawa tana da mahimmanci daidai. Dual-shaft eccentric vibrators da aka ɗora kai tsaye a ƙasan tebur ɗin ƙirar suna samar da mafi kyawun hanzari (sama da 5g). A guji injunan da ke amfani da bel ɗin vibrators saboda bel ɗin yana shimfiɗa bayan sa'o'i 300 kuma yana rage ƙaddamarwa da kashi 25%. Wani yanayin da ake yawan mantawa da shi shine kewayon mitar girgiza. Don manyan tubalan kamar shimfidar duwatsu, kuna buƙatar 4500-5000 VPM (vibrations a minti daya). Don tubalan da ba su da nauyi, 2800-3200 VPM yana hana lalacewa. Layin QGM Block Making Machine yana amfani da masu jujjuya mitoci waɗanda ke ba ku damar canzawa tsakanin saitattun saiti uku a ƙasa da daƙiƙa 10, an tabbatar da su a cikin gwajin masana'antarmu tare da dutsen farar ƙasa da tarawar da aka sake yin fa'ida.

Na'ura mai aiki da karfin ruwa & Vibration Checklist for Your Factory Ziyarar

• Bincika idan tankin na'ura mai aiki da karfin ruwa yana da matatar maganadisu da matatar dawo da micron 10. Kamfaninmu yana amfani da waɗannan don tsawaita rayuwar mai zuwa sa'o'i 8000.
• Nemi nau'in jujjuyawar girgiza: SKF ko FAG masu ɗaukar abin nadi mai ɗaukar nauyi sun wuce 4x fiye da daidaitattun ƙwallon ƙwallon ƙafa.
• Auna matakin amo a cikakken kaya. Ingantattun injuna suna aiki ƙarƙashin 85 dBA daga nisan mita 1.
• Duba girman bankin tarawa. Mai tara lita 25 yana kula da ƙarfin latsawa yayin dips.

Ma'aikatarmu ta rubuta cewa yin amfani da tsarin ƙirar masana'antu yana rage raguwar shekara-shekara daga kwanaki 18 zuwa kwanaki 3 kawai a kowace shekara. Muna ba da shawarar kit ɗin binciken mai akan rukunin yanar gizon. Don canjin sa'o'i 8 na al'ada, man na'ura mai aiki da karfin ruwa bai kamata ya wuce 55 ° C ba. Duk wani abu da ke sama wanda ke lalata hatimi kuma yana rage daidaiton ƙarfi. Tare da QGM Block Making Machine, kuna samun kulawar zafin jiki ta ainihin lokacin ta hanyar allon PLC, kuma ƙungiyar tallafin mu na nesa na iya faɗakar da ku game da abubuwan da ba su dace ba kafin lalacewa ta faru.

3. Me yasa Zane Mold da Saurin Canjin Saurin Shafi Na Kasa Layi?

Ƙirar ƙira ta kai tsaye tana rinjayar ƙarfin toshewa, ƙarewar ƙasa, da sassaucin samarwa. Yawancin masu masana'anta suna mayar da hankali kan farashin injin kawai amma sun manta cewa gyare-gyaren sun ƙare kowane zagayowar 80,000 zuwa 120,000. A Quangong Machinery Co., Ltd., muna ƙera gyare-gyare daga ƙarfe mai taurin D2 tare da plating na chromium akan bangon rami. Wannan yana rage gogayya kuma yana ba da damar tarwatsewa mai santsi. Ba tare da ingantattun lissafi ba, tubalan naku na iya yin taɗi a ƙasa, wanda zai sa su rashin kwanciyar hankali yayin tarawa. Ikon ingancin masana'antar mu yana tabbatar da cewa madaidaicin ƙwanƙwasa ba zai wuce digiri 0.5 a kowane gefe ba.

Saurin canzawa shine ɓoyayyiyar kisa riba. Idan canza daga bulo mai zurfi zuwa ƙwaƙƙwaran katako yana ɗaukar ƙungiyar ku mintuna 90, kuna asarar kashi 10% na samarwa yau da kullun. Mafi kyawun injuna sun ƙunshi tsarin kulle-kulle da sauri da jagororin ƙirar ƙira. Mun rage lokacin canzawa zuwa ƙasa da mintuna 15 akan Injin Ƙirƙirar Kaya na QGM ta hanyar amfani da ƙugiya mai ƙarfi tare da firikwensin matsayi. Bugu da ƙari, yi la'akari da ajiya na mold da preheating. Cold molds yana ƙara lokacin sake zagayowar da kashi 15% saboda kankare yana ɗaukar tsawon lokaci don taurin kai. Ma'aikatar mu tana ba da shawarar saka hannun jari a cikin tsarin keken ƙira da ƙaramin tashar preheating (40-50 ° C) don ayyukan hunturu.

Jagoran Zaɓin Motsi Bisa Nau'in Toshe

• Tubalan da ba a kwance (kwayoyin 2-3):Yi amfani da ƙira mai kauri na 8-10 mm a cikin sel. Ganuwar bakin ciki na haifar da karyewa yayin tsiri.
• Ƙaƙƙarfan pavers (tsawo 60-80 mm):Nemo molds tare da daftarin kusurwa 2-digiri. Ma'aikatar mu tana amfani da gefuna masu taurare Laser don hawan keke miliyan 1.2.
• Kerbstones / Tubalan:Molds suna buƙatar ƙarfafa sasanninta kuma suna sa faranti akan kawunan masu tsaga.
• Tubalan masu shiga tsakani:Matsakaicin yanke gibba (± 0.2 mm) don tabbatar da kullewa ba tare da wuce gona da iri ba.

Ma'aikatar mu tana da ƙayyadaddun ƙa'ida: koyaushe yin odar saitin kayan sawa na faranti da kawuna tare da injin ku. Waɗannan ƙananan sassa suna da ƙasa da dala 500 amma suna iya adana cikakken ranar raguwa lokacin da aka sawa. Har ila yau, muna ba da shawara ta yin amfani da maƙallan saki masu dacewa da ƙirar haɗin ku. Misali, masu tushen mai suna aiki tare da dunƙule dunƙule amma suna haifar da rami a kan pavers masu launi. Yin amfani da na'ura ta QGM Block Making Machine sanye take da tsarin fesa gyare-gyare ta atomatik yana tabbatar da aikace-aikacen uniform kuma yana tsawaita rayuwar mold har zuwa 40%.

4. Wane Matsayin Aiki Automation Ya dace da Kasuwar Ƙwararru ta Gida?

Ya kamata yanke shawara ta atomatik ya kwatanta farashin aiki na gida, samun ƙwarewa, da kwanciyar hankali na wutar lantarki. Masana'antar mu ta ga cikkaken tsire-tsire masu atomatik sun gaza a yankuna masu yawan juzu'in wutar lantarki, yayin da injinan hannu ke bunƙasa. A Quangong Machinery Co., Ltd., muna rarraba aiki da kai zuwa matakai uku: manual (sarrafa da hannu), Semi-auto (PLC tare da sarrafa pallet na hannu), da cikakken auto (robot stacking and curing tracking). Don masana'anta tare da ma'aikata masu son 15 amma marasa ƙwarewa, injin QGM Block Making Machine na atomatik tare da PLC na tsakiya da tashoshi uku masu aiki suna samar da mafi kyawun aiki.

Cikakken aiki da kai yana buƙatar ƙwararrun ƙwararrun masu lantarki da daidaitaccen wadatar 400V. Kwanan nan mun shigar da cikakken layi na atomatik don abokin ciniki a Dubai yana samun bulogi 25 a cikin minti daya, amma kuma sun saka hannun jari a cikin mai sarrafa wutar lantarki da na'urorin adana bayanai guda biyu. A madadin, don ayyukan masana'antarmu a Najeriya da Kenya, muna ba da shawarar daidaitawa ta atomatik tare da na'urori na dijital da ƙofofin tsaro na tsaka-tsaki. Wannan yana rage sharar kayan abu da kashi 18% idan aka kwatanta da injinan hannu yayin da ke rage tsadar jari. Makullin shine zaɓin na'ura wanda ke ba da damar ƙara abubuwan haɓakawa ta atomatik a nan gaba-kamar crane mai ɗorewa ko robobin cubing-ba tare da maye gurbin babban firam ba.

Labour vs Automation Train-off Analysis

• Manual (ma'aikata 2-3):Mafi kyawun fitarwa na yau da kullun a ƙarƙashin 5,000 tubalan. Ƙananan farashi na farko amma babban sharar gida (har zuwa 8% tubalan ƙi).
• Semi-Auto (ma'aikata 4-6):Matsayin masana'antar mu da aka fi siyarwa. Mai aiki yana sarrafa latsawa amma ciyarwa ta atomatik da rawar jiki. Adadin kin amincewa da ƙasa da 2%.
• Cikakken Motoci (masu fasaha 1-2):Yana buƙatar wutar lantarki 24/7 da injiniyoyi masu horarwa. Kin amincewa da ƙasa 0.5% da rage farashin aiki na 80%.

Bayanan shekaru 20 na masana'antar mu ya nuna cewa masu amfani da keɓaɓɓun auto suna samun matsakaicin lokacin 92%, yayin da cikakken masu amfani da auto a cikin grid marasa ƙarfi sun ragu zuwa 74% na lokaci. Sabili da haka, koyaushe muna ba da UPS (ba a katse wutar lantarki) don PLC da na'urori masu auna firikwensin koda akan tsarin atomatik. QGM Block Yin Injin sarrafa software yana yin rajistar kowane zagayowar, yana taimaka muku gano idan takamaiman mai aiki yana haifar da tuƙi mai inganci. Wannan gano ba zai yiwu ba akan injinan hannu. Don horarwa, muna samar da software na kwaikwaiyo a kan-site-masu gudanar da aiki suna koyo akan faifan kama-da-wane kafin su taɓa na'ura ta ainihi.

5. Yadda ake ƙididdige Jumlar Kudin Mallaka gami da Makamashi da Kayayyakin Kaya?

Jimlar Kudin Mallaka (TCO) galibi masu masana'anta suna yin kuskuren ƙididdigewa waɗanda ke kwatanta farashin siye kawai. A Quangong Machinery Co., Ltd., muna koya wa abokan cinikinmu dabarar TCO na shekaru biyar: [Farashin injin] + [shekaru 5 na makamashi] + [shekaru 5 na kayan gyara] + [farashin lokaci a awa daya]. Amfanin makamashi ya bambanta sosai: Motar 55 kW wanda ke tafiyar da awoyi 16 kullum yana biyan 26,400 kWh kowane wata. A 0.12 USD/kWh, wato 3,168 USD kowace wata a wutar lantarki kadai. Na'ura mai nauyin 75 kW na iya samar da ƙarin amma zai iya ƙara dalar Amurka 8,400 a kowace shekara a cikin makamashi. Ma'aikatar QGM Block Making Machine da ta inganta makamashin masana'antar mu tana amfani da famfunan lantarki na servo-hydraulic wanda ke yanke amfani da wutar lantarki da kashi 38% yayin matakan rashin aiki da ƙarancin matsa lamba.

Samuwar kayan gyara wani abu ne mai ɓoye TCO. Muna kula da sito na jigilar kayayyaki a cikin ƙasashe huɗu, muna tabbatar da sanya abubuwa kamar ruwan kwanon rufi da jigilar ruwa mai tace ruwa cikin sa'o'i 48. Dangane da rajistan ayyukan gyara masana'antar mu, manyan kayan gyara guda biyar da ake buƙata a cikin shekara ta biyu sune: ɗaukar motsin motsi (kowane sa'o'i 2,500), saiti na bututun ruwa (kowane sa'o'i 3,000), ƙayyadaddun sauyawa, ruwan goge roba, da relays masu sarrafawa. Kasafin kudi 8-10% na farashin injin kowace shekara don waɗannan abubuwan. Har ila yau, yi la'akari da farashin da ake kashewa - masu saye da yawa sun manta da cewa kowace na'ura tana buƙatar pallets 300 zuwa 500, kowane farashi 25-40 USD.

Kwatanta TCO-Shekara 5 don Masana'antar Tsakanin Range (katanga 14,000/rana)

• Na'ura mai rahusa (USD 35,000):Ƙarfi mafi girma (62 kWh / sake zagayowar), kayan gyara 15% kowace shekara, raguwar kwanakin 45 sama da shekaru 5. Jimlar: ~ 112,000 USD.
• Kamfaninmu ya ba da shawarar QGM Block Yin Machine (US $ 68,000):Ingantattun makamashi (41 kWh/ sake zagayowar), kayan gyara 6% kowace shekara, raguwar kwanakin 6 akan shekaru 5. Jimlar: ~89,000 USD.
• Premium atomatik (120,000 USD):Ƙananan makamashi (33 kWh / sake zagayowar) amma babban ƙwararrun ƙwararrun ma'aikata. Jimlar: ~ 140,000 USD don ƙananan sikelin.

Masana'antar mu ta ƙunshi maƙunsar lissafi na TCO tare da kowane zance. Muna ba da shawarar sosai tambayar mai siyarwa don ƙarin garantin yawan amfani da mai a cikin tubalan 1,000. Domin QGM Block Making Machine, lambar shaidarmu ita ce lita 2.8 na man hydraulic a cikin daidaitattun tubalan 1,000, wanda shine 40% ƙasa da matsakaicin masana'antu. Hakanan, tambaya game da sake gina shirye-shirye. A shekara ta huɗu, muna ba da gyare-gyaren masana'anta na taron girgiza ku don 12% na sabon farashin injin, yana ƙara rayuwa ta wani shekaru bakwai.

Kammalawa: Yin Hukuncinku na Ƙarshe

Zaɓin mashin ɗin da ya dace na toshe yana buƙatar daidaita iya aiki, aikin hydraulic, sassauƙan mold, matakin sarrafa kansa, da jimlar farashi sama da shekaru biyar. A cikin shekaru 20 namu a Quangong Machinery Co., Ltd., mun daidaita tsarin zaɓin zuwa matakai uku na ƙarshe: (1) Gudanar da gwajin toshe 2000 ta amfani da tarawar gida akan kowace na'ura da aka zaɓa. (2) Tabbatar da samuwar kayayyakin gyara a yankinku. (3) Yi lissafin TCO ta amfani da teburin mu a sama. Ma'aikatarmu ta isar da injunan 3,500 a duniya, kuma muna ba da tabbacin cewa jerin QGM Block Making Machine sun fi sauran hanyoyin da suka dace a cikin ƙura na ainihi da yanayin zafi.

Kada ku bar ribar masana'anta don yin hasashe.Tuntuɓi ƙungiyarmu a Quangong Machinery Co., Ltd. a yaudon neman keɓaɓɓen iya yin kwaikwaiyo da cikakken tsinkayar TCO dangane da farashin kayan gida da kuɗin kuɗin makamashi. Za mu aiko muku da kwafin kwafin jerin gwajin karɓar masana'anta mai maki 68 da kuma hanyar bidiyo na filin samar da mu. Cika fom ɗin neman gaggawa akan gidan yanar gizon mu ko kira layin aikin injiniya na 24/7. Bari mu gina mafi m nan gaba for your factory tare.

Tambayoyin da ake yawan yi (FAQ)

Menene mafi ƙarancin sararin masana'anta da ake buƙata don QGM Block Making Machine Semi-auto line?

Don daidaitaccen daidaitaccen tsari na atomatik tare da hopper mai albarkatun ƙasa, mahaɗa, injin toshe, da wurin warkewa don kwanaki 5 na samarwa, masana'antar mu tana ba da shawarar ƙaramin yanki na murabba'in murabba'in 450 (30m x 15m) tare da buɗewar yadi na murabba'in murabba'in murabba'in 800 don tattara tubalan da aka warke. QGM Block Making Machine kanta yana ɗaukar kusan 10m x 4m, amma kuna buƙatar ƙarin 6m don kewaya pallet da 8m don ɗakin sarrafawa da ajiyar kayan gyara. Don cikakken layi na atomatik tare da tari na mutum-mutumi, ƙara wurin da aka rufe zuwa murabba'in murabba'in 750. Koyaushe ƙara 20% ƙarin sarari don faɗaɗa gaba. Muna ba da zane-zane na CAD kyauta akan buƙata.

Sau nawa zan iya maye gurbin man hydraulic a cikin injina na yin toshe?

Dangane da jadawalin kiyayewa na masana'antar mu, maye gurbin mai na hydraulic kowane sa'o'in aiki 2,000 ko kowace shekara, duk wanda ya fara zuwa. Yi amfani da ISO VG 46 anti-wear na'ura mai aiki da karfin ruwa man fetur tare da m danko index of 95. Duk da haka, muna da karfi da shawarar da samfurin man kowane 1,000 hours. Idan adadin barbashi ya wuce lambar ISO 4406 19/17/14, canza mai nan da nan ba tare da la'akari da sa'o'i ba. Domin QGM Block Making Machine, tankin mai yana da madaidaicin madaidaicin layi wanda muke kunnawa a cikin dare marasa aiki, yana ƙara rayuwar mai zuwa sa'o'i 3,000 a ƙarƙashin yanayi mai tsabta. Kada a taɓa haɗa nau'ikan mai daban-daban saboda rashin daidaituwa na ƙari yana haifar da sludge wanda ke toshe bawul ɗin servo.

Zan iya kera tubalan siminti biyu da tubalin toka akan injin QGM Block Making?

Ee, kwata-kwata. Ma'aikatar mu tana ƙirƙira injin QGM Block Making Machine tare da adaftar mold na duniya da matsa lamba mai ƙarfi daga 15 MPa zuwa 30 MPa. Don kankare tubalan (jimillar tushen), yi amfani da ƙananan mitar girgiza (3,200 VPM) da matsi mafi girma (25 MPa). Don tubalin tashi ash (tare da 15-20% ciminti), rage matsa lamba zuwa 18 MPa amma ƙara girgiza zuwa 4,000 VPM don inganta ƙaddamar da ƙananan ƙwayoyin cuta. Makullin shine a tsaftace sashin hadawa sosai tsakanin masu sauya kayan aiki saboda ragowar ƙuda yana raunana tubalan kankare. Muna ba da tsarin hadawa mai tsafta da sauri tare da ganguna masu layi na roba da nozzles na feshin ruwa wanda ke rage lokacin tsaftacewar giciye zuwa mintuna 20.

Menene ainihin lokacin dawowa don saka hannun jari a cikin tsarin tarawa ta atomatik?

Dangane da nazarin kuɗin masana'antar mu na abokan ciniki 65, lokacin dawowa don tsarin stacking na atomatik (cubing robot da mai sarrafa pallet) yana daga watanni 18 zuwa 30. Wannan lissafin yana ɗauka cewa an riga an yi na'ura ta atomatik. Stacker auto yana kawar da ma'aikatan hannu guda huɗu a kowane motsi kuma yana rage toshewar toshewa yayin tattarawar hannu daga 3.5% zuwa 0.8%. Don masana'anta da ke samar da tubalan 15,000 kowace rana a 0.45 USD kowace toshe (hanyar shiga), raguwar 2.7% na raguwa yana adana 182 USD kowace rana, ko 66,000 USD kowace shekara. Tsari na yau da kullun yana biyan 85,000-120,000 USD shigar. Sabili da haka, a kasuwannin da farashin aiki ya wuce dalar Amurka 8 a kowace rana ma'aikaci, biyan kuɗi yana faruwa a ƙasa da watanni 24. Ma'aikatar mu tana ba da ƙididdiga na ROI na musamman ga kowane abokin ciniki.

Ta yaya zan daidaita rabon ruwa-zuwa siminti ta atomatik akan injina na toshe?

QGM Block Yin Machine yana fasalta haɗe-haɗen firikwensin danshi a cikin haɗewar auger wanda ke auna yawan zafi a ainihin lokacin. Don daidaitawa, da farko gudanar da gwajin hannu: bushe abubuwan haɗin ku a cikin tanda a 105 ° C na tsawon awanni 24, sannan ku haɗa batch da daidaitaccen ruwa 12% ta nauyin siminti. Kula da karatun firikwensin akan allon PLC (misali, raka'a 145). Na gaba, ƙara 2% ƙarin ruwa kuma yi rikodin sabon karatun (raka'a 172). PLC tana amfani da wannan koma baya na layi don daidaita ƙarar ruwa ta atomatik don kowane tsari, yana riƙe da raguwa a cikin ± 5 mm. Masana'antar mu tana ba da shawarar sake yin amfani da kowane sa'o'i 200 ko duk lokacin da aka canza tushen tushen. Hakanan tsarin yana faɗakar da ku idan ɗanɗanon da aka auna ya wuce 9% saboda hakan yana nuna alamar ruwan sama a cikin tarin albarkatun ku. Don matsanancin yanayi, muna ba da zaɓin firikwensin zafi wanda ke hana kurakuran daskarewa.