Sama da shekaru ashirin da suka wuce, masu kera shingen kankare a cikin nahiyoyi biyar sun ci gaba da juyowa zuwa ɗorewa, ingantattun kayan aiki waɗanda ke rage raguwar lokaci yayin da suke haɓaka fitarwa. Na'urar yin toshe ita ce bugun zuciya na kowace shuka toshewar kankare, yana tasiri ingancin samfur, farashin samarwa, da riba mai tsawo. Lokacin kimanta injiniyoyi, manajojin shuka suna neman ingantattun injiniyoyi, cikakkun bayanai na fasaha, da abokin tarayya wanda ya fahimci buƙatun kasuwannin gida. Quangong Machinery Co., Ltd. ya ƙera injin kera na'ura na QGM don magance waɗannan ainihin buƙatun - yana ba da ingantattun na'urori masu ƙarfi, sarrafawar hankali, da ƙirar ƙira waɗanda suka dace da nau'ikan albarkatun ƙasa da yanayin yanayi. Wannan labarin yana nutsewa cikin zurfin ma'aunin fasaha, fa'idodin masana'anta-farko, da haƙiƙanin aiki waɗanda ke sa QGM ya zama ginshiƙan ginshiƙan ginshiƙan toshe na zamani.
A cikin shekaru 20 da na yi a fannin kayan aiki masu nauyi, na lura da yadda ingantattun injuna ke canza tattalin arzikin samarwa. Our factory bi ISO-bokan matakai, da kowaneQGM block yin injiyana fuskantar gwaji mai tsanani kafin ya bar layin taro. Sakamakon shine mafita wanda ke rage sharar gida, yana hanzarta warkar da hawan keke, kuma yana tabbatar da daidaiton toshe yawa. Ko kun samar da daidaitattun falafai, bulogi mara kyau, ko ƙwararrun raka'a masu haɗa kai, fahimtar abin da ke ɗaga na'ura daga isasshe zuwa na musamman yana da mahimmanci. A ƙasa, mun rushe falsafar injiniyanci, mahimman sigogi, da fa'idodin da aka samo bayanai waɗanda ke sanya QGM a matsayin amintaccen suna a cikin tsire-tsire masu toshe a duniya. Bari mu bincika ƙayyadaddun ƙayyadaddun bayanai da yanayin yanayin sabis waɗanda ke kare babban jarin ku.
Fahimtar ƙayyadaddun ƙayyadaddun fasaha shine mataki na farko don zaɓar kayan aiki waɗanda suka dace da maƙasudin samarwa. Jerin na'ura mai toshe QGM-musamman samfura kamar QGM 900, QGM 1200, da QGM 1500- suna ba da ƙayyadaddun jeri don sarrafa toshe tsire-tsire tsakanin 8,000 da 24,000 daidaitattun tubalan kowane motsi. Ma'aikatar mu tana haɗa abubuwan haɗin hydraulic na Turai da tsarin Siemens PLC don tabbatar da daidaiton maimaitawa. A ƙasa zaku sami cikakkun sigogi waɗanda ke kwatanta dalilin da yasa injiniyoyin injiniyoyi suka amince da waɗannan injinan don buƙatar jadawalin jadawalin.
| Samfura | Farashin QGM900 | QGM 1200 | QGM 1500 |
| Girman pallet (mm) | 850x680 | 1100x880 | 1400x1100 |
| Lokacin Zagayowar (dakika) | 15-18 | 14-16 | 12-15 |
| Ƙarfin Vibration (kN) | 85 | 120 | 160 |
| Matsin Ruwa (MPa) | 21 | 23 | 25 |
| Jimlar Ƙarfin (kW) | 52 | 78 | 110 |
| Toshe Tsawon Tsawon (mm) | 50-200 | 50-250 | 50-300 |
| Tsarin Gudanarwa | Siemens S7-1200 | Siemens S7-1500 | Siemens S7-1500 tare da HMI |
Bayan ƙayyadaddun ƙayyadaddun tushe, masana'antar mu ta ƙera na'ura ta QGM block tare da fasahar servo-hydraulic mai haƙƙin mallaka wanda ke rage yawan kuzari har zuwa 22% idan aka kwatanta da tsarin al'ada. Tsarin jijjiga-mita-biyu yana ba masu aiki damar daidaita girman girman da mitar bisa ga ƙirƙira gaurayawan ƙira-mahimmanci ga shuke-shuke da ke amfani da tokar gardawa, dakakken dutse, ko kayan da aka sake fa'ida. Bugu da ƙari, tsarin canjin ƙira mai sauri yana rage raguwa zuwa ƙasa da mintuna 15, yana ba da damar samar da lokaci-lokaci don kwangiloli iri-iri. Domin kankare toshe shuke-shuke samar da gine-gine pavers, saman gama ingancin ne akai-akai mafi girma saboda gwargwado na hydraulics cewa sarrafa tsiri matsa lamba. Har ila yau, masana'antar mu tana ba da saiti na gyare-gyare na musamman don samfura na musamman kamar shingen ciyawa, rukunin kariya ga gangara, da shingen bango mai riƙe da yanki. Waɗannan cikakkun bayanai na injiniya sune dalilin Quangong Machinery Co., Ltd. ya zama daidai da aminci a cikin manyan kasuwanni masu tasowa da manyan kasuwanni.
Kudin aiki yana ƙayyade ƙimar ribar kowane pallet. Masana'antar mu tana aiwatar da ka'idojin masana'anta don tabbatar da kowane injin yin toshe QGM yana ba da fitarwa mai iya faɗi tare da ƙarancin sharar gida. Daidaituwa yana farawa da tsarin ciyar da albarkatun ƙasa kuma yana ci gaba ta hanyar tarawa ta atomatik. Anan ga yadda muke sarrafa ingancin farashi a cikin kowace na'ura.
Har ila yau masana'antar mu tana mai da hankali kan horar da masu amfani. Muna ba da umarni kan wurin da dakunan karatu na dijital don magance matsala. Tsire-tsire masu toshewa waɗanda ke aiki da kayan aikin QGM suna ba da rahoton matsakaicin haɓaka 19% a cikin ingancin kayan aikin gabaɗaya (OEE) a cikin watanni shida. Misali, wata shuka a Kenya da ke samar da bulogi 12,000 a kowace rana ta rage farashin makamashi ta kowane shinge daga $0.023 zuwa $0.017 bayan ta koma QGM. Bugu da ƙari, tsarin keɓewar jijjiga mold yana ƙara tsawon rayuwar duka kyawu da firam ɗin inji.Abubuwan da aka bayar naAbubuwan da aka bayar na Quangong Machinery Co., Ltd.yana ba da garantin tsari na shekaru biyar akan babban firam - shaida ga amincewar mu akan haɓaka inganci. Tare da hanyar sadarwa na cibiyoyin kayan aikin yanki, masana'antar mu tana tabbatar da cewa ana samun mahimman abubuwan haɗin gwiwa kamar na'urori masu auna firikwensin da bawuloli a cikin sa'o'i 48, suna rage raguwa sosai idan aka kwatanta da matsakaicin masana'antu. Wadannan abubuwan tare suna rage jimlar farashin mallaka, suna sanya na'ura mai toshe QGM ya zama zaɓi mai kyau na tattalin arziki don tsire-tsire masu niyya don ƙima.
Aikace-aikace masu nauyi suna buƙatar na'ura mai jure ci gaba da jijjiga, tari, da tsawaita jadawalin motsi. Tsire-tsire masu toshewar da ke samar da shingen kulle-kulle, daskararrun tubalan don riƙe ganuwar, ko manyan fale-falen fale-falen na buƙatar injin gine-ginen da aka gina daga ƙarfe mai daraja da daidaitattun kayan aikin injin. Na'ura mai toshe QGM yana fasalta ingantaccen tsari mai ƙarfi tare da tebur mai kauri 40% fiye da daidaitattun ƙirar masana'antu. Ma'aikatar mu tana amfani da FEA (nau'in ƙididdiga masu iyaka) don haɓaka rarraba kaya, kawar da karayar damuwa a cikin shekarun da suka gabata na amfani.
Anan ga fashe-fashe na fasalulluka masu mayar da hankali kan dorewa waɗanda ke jan hankalin masu amfani masu nauyi:
Yawancin tsire-tsire masu toshewa a cikin hamada da yanayin wurare masu zafi suna zaɓar QGM saboda na'urar yin toshe QGM ya haɗa da wayoyi masu juriya da lalata da kabad masu ƙima na IP65. A cikin nazarin shari'ar daga babban shuka a Saudi Arabiya, ƙirar QGM 1200 tana aiki da sa'o'i 18 a rana don watanni 11 ba tare da gazawar bututun ruwa guda ɗaya ba. Ƙarfin injin ɗin don ɗaukar dakakken dutsen farar ƙasa da tarawar siminti da aka sake yin fa'ida ba tare da ɓata ƙarfin toshewa ba sakamakon dabarar kimiyyar kayan aikin masana'anta ne kai tsaye. Bugu da ƙari kuma, tsarin keɓewar girgiza yana kare ƙasan shuka da kayan aikin da ke kusa daga lalacewa. Lokacin da masu aiki ke buƙatar jadawalin samarwa na kwanaki 365, injin yin toshe QGM yana ba da daidaiton tsari da kuma kula da yanayin zafi da ake buƙata don isar da ingantaccen sakamako. Wannan shine dalilin da ya sa masu tsire-tsire suna daraja aminci a matsayin dalili na ɗaya don fifikon su.
Injin yana da aminci kawai kamar hanyar sadarwar tallafi a bayansa. Quangong Machinery Co., Ltd. ya gina kayan aikin sabis na duniya wanda ya haɗa da cibiyoyin sabis na yanki, hanyoyin fasaha na kan layi, da tsarin kayan aikin kayan aikin da aka keɓe. Masana'antarmu ta san cewa tsire-tsire masu shinge ba za su iya ɗaukar makonni na lokacin zaman banza ba, don haka mun ƙirƙiri ka'idar kulawa ta tsinkaya wacce ke rage gyare-gyaren gaggawa da kashi 45%.
Har ila yau, masana'antar mu tana ba da yarjejeniyar matakin sabis na musamman (SLAs) don tsire-tsire masu gudana biyu ko uku. Misali, wani shingen shinge a Indonesiya ya rage yawan lokacin gyarawa (MTTR) daga sa'o'i 14 zuwa sa'o'i 3.5 bayan ɗaukar ƙimar SLA ɗin mu, wanda ya haɗa da injiniyan sabis na sadaukarwa wanda ke tsaye tsakanin kilomita 200. Bugu da ƙari, Quangong Machinery Co., Ltd. yana gudanar da bincike na samarwa na shekara biyu don ba da shawarar haɓakawa kamar sarrafa kansa don sarrafa cube ko na'urori masu inganci na ainihin lokaci. Tsarin yanayin bayan-tallace-tallace ba tunani bane; Ƙwararren injiniya ne na QGM block yin falsafar inji. Lokacin da kuka saka hannun jari a cikin kayan aikinmu, kuna samun damar yin amfani da tushen ilimin da aka gina daga dubban kayan aiki a duk duniya. Saboda masana'antar mu tana ƙira duk manyan abubuwan haɗin gwiwa a cikin gida, za mu iya isar da ɓangarorin maye gurbin cikin sauri kuma tare da takamaiman ƙayyadaddun bayanai-babu canjin ɓangare na uku. Wannan ingantaccen tsarin tallafi yana canza na'ura daga babban kadara zuwa abokin hulɗa mai mahimmanci don ci gaban shuka na dogon lokaci.
Zaɓin injin yin toshe yanke shawara ne da ke shafar ribar shukar ku na tsawon shekaru goma ko fiye. Na'ura mai toshe QGM ta tsaya a waje saboda tsauraran sigogin injiniyanta, gine-ginen injina mai ƙarfi mai ƙarfi, da yanayin yanayin sabis na duniya wanda ke rage haɗari. QGM ya kashe miliyoyin a R&D don tabbatar da cewa masana'antarmu tana samar da kayan aiki waɗanda suka dace da albarkatun ƙasa yayin saduwa da ƙa'idodin ƙasa da ƙasa don toshe daidaiton girman girman da ƙarfi. Daga tanadin makamashi na servo-hydraulic zuwa ainihin lokacin bincike mai nisa, kowane daki-daki an tsara shi don baiwa tsire-tsire toshe kankare gasa.
Ma'aikatar mu tana gayyatar ku don tantance bambancin da hannu. Ko kuna haɓaka layin da ke akwai ko gina sabon wurin aiki, ƙungiyar injiniyarmu tana ba da shawarwarin shimfidar wuri kyauta da simintin samarwa. Hakanan muna ba da zaɓuɓɓukan kuɗi masu sassauƙa da shirye-shiryen haya na gwaji. Kar a daidaita don injunan da ke yin sulhu akan lokacin aiki ko toshe inganci.Abubuwan da aka bayar na Quangong Machinery Co., Ltddon neman cikakken tsari da kuma shaida na'urar kera katanga ta QGM tana aiki a wata shukar tunani kusa da ku. Bari mu taimake ka samun mafi girma kayan aiki, m halin kaka, da rashin daidaito amintacce.
Q1: Waɗanne takamaiman takaddun shaida ne ke tabbatar da ingancin injin yin toshe QGM don tsire-tsire masu toshe na ƙasa?
Injin yin toshe QGM yana ɗauke da CE, ISO 9001:2015, da takaddun shaida na GOST, yana tabbatar da bin ka'idodin aminci na Turai da tsarin kula da ingancin ingancin ƙasa da ƙasa. Masana'antar mu tana yin binciken shekara-shekara ta TUV da SGS, tare da tabbatar da cewa kowane kayan aikin hydraulic, sarrafa wutar lantarki, da weld ɗin tsarin sun cika ko wuce ka'idodin EN 12629 don injunan kankare. Bugu da ƙari, Quangong Machinery Co., Ltd. yana ba da sanarwar Aiki (DoP) ga kowane na'ura, rubuta matakan fiddawar girgiza da bayanan sarrafa amo. Waɗannan takaddun shaida suna da mahimmanci ga tsire-tsire da ke fitar da tubalan zuwa kasuwannin da aka tsara, saboda suna sauƙaƙe ƙa'idodin gida da amincewar inshora. Ma'aikatar mu tana kiyaye bayanan ba da takaddun shaida ta hanyar tashar abokin cinikinmu, tana ƙarfafa amincewa ta hanyar tabbatarwa na ɓangare na uku.
Q2: Ta yaya QGM block yin inji ke sarrafa bambance-bambancen jimillar danshi ba tare da lalata ƙarfin toshewa ba?
Na'ura mai toshe QGM tana haɗa tsarin biyan diyya mai daidaitawa a cikin dabaru na PLC. Na'urori masu ƙarfi kusa da hopper na ciyarwa suna auna jimlar zafi a ainihin lokacin, kuma injin yana daidaita mitar girgiza ta atomatik, matsa lamba, da kuma lokacin sake zagayowar. Idan danshi ya wuce 8%, tsarin sarrafawa yana ƙara lokacin da aka riga aka haɗa ta da 0.3 seconds don kawar da ƙaura na ruwa. Don haɗe-haɗe masu bushewa (a ƙasa 5%), matsa lamba na hydraulic yana ƙaruwa da ƙari don kiyaye ƙarfin kore. Our factory tested this system across 15 aggregate types, including recycled demolition waste and volcanic pumice. Sakamakon shine madaidaicin karkata na ƙasa da 2% a cikin toshe ƙarfin matsawa, ba tare da la'akari da canjin yanayi na yau da kullun ba. Kankare toshe tsire-tsire ta amfani da rahoton QGM ƙarancin ƙi da ƙarin sakamako mai tsinkaya, haɓaka yawan amfanin shuka kai tsaye.
Q3: Shin QGM toshe injin yin na'ura zai iya haɗawa tare da tsarin aiki na yanzu kamar tsire-tsire masu tsire-tsire da mutummutumin cubing?
Ee, kowane na'ura mai toshe QGM yana fasalta buɗaɗɗen ka'idojin sadarwa gami da Profibus, Modbus TCP/IP, da Ethernet/IP. Ma'aikatar mu tana ba da fakitin takaddun API wanda ke ba da damar haɗin kai mara kyau tare da kowane babban tsarin batching (Simens, ABB, ko Rockwell) da kuma kayan aikin robotic. Taswirar I/O na injin ɗin ya haɗa da sadaukarwar siginar musafaha don ciyar da albarkatun ƙasa, masu ba da fakiti, da masu ɗaukar kaya. Fiye da tsire-tsire masu shinge 200 sun yi nasarar sake gyara injinan QGM zuwa layukan gado ba tare da manyan ayyukan farar hula ba. Bugu da ƙari, Quangong Machinery Co., Ltd. yana ba da sabis na simintin haɗin kai, inda injiniyoyinmu suke taswirar dabarun aikin ku na yanzu zuwa QGM block yin na'ura mai sarrafa injin, yana rage lokacin ƙaddamar da filin har zuwa 60%. Wannan sassauci yana tabbatar da cewa na'urar tana aiki azaman bangaren samar da kwayar halitta maimakon tsibiri mai zaman kansa.
Q4: Menene ainihin lokacin biya na QGM block yin inji a cikin sikelin sikelin sikelin shuka?
Dangane da bayanan aiki daga shuke-shuke 42 a fadin Kudu maso Gabashin Asiya da Kudancin Amurka, matsakaicin lokacin dawowa ya tashi daga watanni 14 zuwa 22, yana ɗaukar aiki na sauyi biyu da farashin toshe kasuwar gida. Ma'aikatar mu tana ƙididdige wannan ta amfani da ƙirar ra'ayin mazan jiya: QGM toshe injin samar da bulogi 10,000 a kowace rana akan ribar dala $0.28 ga kowane toshe yana haifar da $2,800 kowace rana, yana rufe hannun jarin injin cikin ƙasa da watanni 18. Maidawa yana haɓaka lokacin da ake ƙididdige tanadin makamashi (har zuwa 22%) da rage yawan tarkace (yawanci faduwa daga 4% zuwa 1.5%). Quangong Machinery Co., Ltd. yana ba da maɓalli na ROI na musamman yayin lokacin ƙididdiga, lissafin kuɗin kuɗin wutar lantarki na gida, farashin aiki, da farashin siminti. Bugu da ƙari, ƙirar masana'antarmu ta ƙarancin kulawa tana haɓaka rayuwar kayan aikin, ma'ana injin yana ci gaba da samun riba da yawa bayan lokacin dawowar farko - galibi yana wuce shekaru 12 na sabis mai inganci.
Q5: Ta yaya Quangong Machinery Co., Ltd. ke tallafawa abokan ciniki tare da ƙirar ƙira na musamman don bayanan martaba na musamman?
Ma'aikatar mu tana aiki da cibiyar ƙirar ƙirar ƙira mai ma'aikata tare da injiniyoyin CAD waɗanda ke da matsakaicin shekaru 12 na gwaninta a cikin kayan aikin kankare. Muna ba da haɗin kai tare da ƙungiyar ku don haɓaka ƙira don kowane abu daga pavers mai yuwuwa tare da jeri nibs zuwa manyan ginshiƙan masonry tare da gefuna. Tsarin yana farawa tare da sikanin 3D na toshewar manufa, sannan tare da ƙayyadaddun simulation na sojojin fitarwa. Kowane gyare-gyare an yi shi da mashin ƙarfe mai tauri (58-62 HRC) kuma ya haɗa da abubuwan da ke jure lalacewa. Quangong Machinery Co., Ltd. yana ba da rahoton dubawa mai girma 100% tare da kowane ƙira, yana tabbatar da yarda da jurewar ku. Lokutan jagora don gyare-gyaren al'ada sun bambanta daga kwanaki 25 zuwa 35. Mafi mahimmanci, masana'antar mu tana ba da daidaitattun sansanonin gyare-gyare waɗanda ke ba da izinin gyare-gyare masu inganci a nan gaba. Wannan ƙarfin yana tabbatar da cewa tsire-tsire masu shinge na kankare na iya bambanta fayil ɗin samfuran su ba tare da saka hannun jari a cikin sabbin injina gabaɗaya ba.