Zaɓin madaidaicin ƙarfin samarwa don injin yin toshe ba kawai game da lambobi ba ne; kai tsaye yana ƙayyade lokutan aikin ku, farashin aiki, da ribar dogon lokaci. Bayan shekaru ashirin a cikin manyan injuna, masana'antarmu ta koyi cewa iyawar da ba ta dace ba galibi tana haifar da ko dai kayan aiki marasa aiki ko kuma lokacin da aka rasa. Ko kuna samar da bulogi mara kyau, pavers, ko kerbstones, fahimtar madaidaicin kewayon fitarwa wanda ya dace da zagayowar buƙatun ku shine mataki na farko zuwa ga kasuwancin samfur mai dorewa.
A cikin wannan cikakken jagorar, ƙungiyarmu a Quangong Machinery Co., Ltd. Za mu bincika yadda abubuwa kamar ƙira ƙira, tsarin warkarwa, da jadawalin sauye-sauye ke tasiri ga fitowar ainihin duniya. A ƙarshen wannan labarin, za ku san ainihin yadda ake kimanta ƙimar samarwa da ake buƙata a kowace awa da kowane motsi. Za mu kuma gabatar da cikakkun bayanan fasaha naQGM Block Yin Machine, tabbatar da cewa kuna da bayanan da ake buƙata don yin cikakken jarin jari. Bari mu taimake ku inganta shingen yadi.
Ƙayyade ƙarfin da ya dace ya haɗa da nazarin masu canji masu dogaro da juna da yawa. Masana'antarmu ta girka sama da raka'a dubu a duk duniya, kuma koyaushe muna samun cewa masu siyan da suka yi nasara suna la'akari da abubuwa guda biyar kafin zaɓar na'ura. Yin watsi da ɗayan waɗannan yakan haifar da ƙarfin da ko dai ya wuce kima ko rashin isa ga buƙatun kasuwa.
Bayan waɗannan mahimman abubuwan, halayen kasuwa na yanki suna taka rawa. A cikin ƙasashe masu tasowa, ƙananan injunan aikin hannu na iya wadatar, yayin da manyan layukan gudu masu sarrafa kansu ke mamaye manyan kasuwanni. Kwarewarmu aAbubuwan da aka bayar naAbubuwan da aka bayar na Quangong Machinery Co., Ltd.yana nuna cewa ƙarfin da ya dace koyaushe shine kashi 15 zuwa 20 bisa ɗari sama da kololuwar buƙatu na yanzu don ɗaukar girma, duk da haka bai yi girma ba har na'urar tana aiki ƙasa da kashi 60 na amfani. Wannan ma'auni yana kare dawowar ku kan saka hannun jari kuma yana tabbatar da injin yin toshe ya kasance mai fa'ida a tsawon rayuwarsa.
Ƙididdiga ƙarfin da ake buƙata tsari ne na mataki huɗu wanda ke canza ƙayyadaddun buƙatu zuwa takamaiman ƙayyadaddun bayanai. Masana'antarmu tana amfani da wannan ainihin dabarar yayin da take taimakawa abokan ciniki girman injin ɗin su na QGM Block. Bi waɗannan matakan don gujewa ƙasa ko sama da saka hannun jari a kayan aikin samarwa.
Mataki 1: Ƙayyade Ƙwararrun Buƙatun Toshe Kullum
Yi ƙididdige matsakaicin adadin tubalan da ake buƙata a ranar mafi yawan aiki. Haɗa tazarar aminci don sharar gida ko raka'a da aka ƙi. Misali, aikin gidaje yana buƙatar bulogi mara kyau guda 8,000 kowace rana. Ƙara kashi 10 cikin 100 na rashin tabbas = 8,800 tubalan azaman abin da ake nufi da samarwa yau da kullum.
Mataki na 2: Ƙididdige Sa'o'in Aiki Da Suke A Kowacce Rana
Yi la'akari da sa'o'i na aiki a rage hutu da kulawa. Canjin awa 8 guda ɗaya yadda ya kamata yana ba da sa'o'i 7 masu amfani bayan tsaftacewa da saiti. Don sauyi biyu, awanni 14 masu albarka. Amfani da wannan: ƙarfin sa'a da ake buƙata = buƙatar yau da kullun / sa'o'i masu albarka. Don tubalan 8,800 sama da awanni 7 = 1,257 tubalan kowace sa'a mafi ƙarancin.
Mataki 3: Asusu don Abubuwan Juya Nau'in Toshe
Ana ƙididdige injuna ta hanyar amfani da toshe tunani (sau da yawa 400x200x200mm bulogin rami). Samar da daskararrun tubalan ko ƙananan pavers yana canza fitarwa. Mashin ɗinmu na QGM Block Making Machine yawanci yana samar da ƙaƙƙarfan tubalan 30 bisa dari idan aka kwatanta da ramukan tubalan saboda girman kayan abu da lokacin girgiza. Daidaita burin ku daidai.
Mataki na 4: Haɗa Downtime da Maintenance
Ko da injuna masu ƙarfi suna buƙatar kulawa da aka tsara. Izinin raguwar kashi 5 daidai ne. Sabili da haka, ƙarfin ƙididdiga da ake buƙata = ƙarfin ƙididdiga na sa'a / (1 - downtime). Amfani da misalinmu: 1,257/0.95 = 1,323 tubalan a kowace awa da ake buƙata azaman ƙimar injin.
Muna ba da shawara mai ƙarfi ta amfani da madaidaicin ƙarfin don faɗaɗa gaba. Quangong Machinery Co., Ltd. yana ba da haɓakawa na yau da kullun akan ƙira da yawa, yana ba ku damar farawa da ƙarfin tushe kuma daga baya ƙara raka'a girgiza ko aiki da kai. Wannan tsarin da aka tsara yana kare kwararar kuɗi yayin da ke tabbatar da injin yin toshe yana haɓaka tare da kasuwancin ku. Don sauƙaƙe, injiniyoyinmu na tallace-tallace suna ba da takaddun aiki na musamman dangane da yawan jimlar ku na gida da toshe lissafi.
Ba duk tubalan aka ƙirƙira su daidai ba, kuma ƙimar ƙarfin injin yin toshe ya bambanta sosai tare da siffar samfur, girman, da yawa. Ma'aikatar mu ta samar da gyare-gyare na musamman don bayanan bayanan toshe sama da 200, kuma muna lura da cewa iya aiki na iya bambanta da kashi uku tsakanin mafi sauƙi da mafi wuyar toshe iri. Fahimtar wannan bambance-bambance yana hana rashin jin daɗi bayan siya.
Don haka, lokacin da ake kimanta injin kera toshe, kar a dogara kawai da iyakar iyawar da aka yi talla. Madadin haka, nemi matakan iya aiki don takamaiman ma'aunin toshe na ku. Ƙungiyarmu a Quangong Machinery Co., Ltd. tana ba da rahotannin kwaikwayo na kyauta waɗanda ke daidaita iya aiki dangane da albarkatun ku da nau'in toshewar manufa. Wannan fayyace yana tabbatar da cewa QGM Block Making Machine da kuka siya yana ba da fitarwa na yau da kullun, yana kawar da hasashe mai tsada daga shirin samarwa ku.
Don yin ingantacciyar shawarar iya aiki, kuna buƙatar lambobi masu wuya. Da ke ƙasa muna gabatar da ƙayyadaddun fasaha don samfuran mashahuri uku na QGM Block Making Machine, kowannensu an tsara shi don ma'aunin samarwa daban-daban. Waɗannan sigogi suna nuna gwajin gwaji na gaske a cikin masana'antar mu kuma abokan cinikin duniya na Zenith sun inganta. Yi amfani da wannan tebur don kwatanta lokutan zagayowar, girman pallet, da toshe fitarwa a kowace awa.
| Samfura | QGM-800 | QGM-1200 | QGM-1800 (Mai girma da sauri) |
| Girman pallet (mm) | 850x550 ku | 1100 x 680 | 1400 x 780 |
| Lokacin Zagayowar (daƙiƙa, ƙaƙƙarfan toshe 400x200) | 15 - 18 seconds | 13 - 15 seconds | 10 - 12 seconds |
| Matsakaicin Tubalan kowane Zagaye (cavities) | 4 guda | 6 guda | 8 guda |
| Fitowar Sa'a (Tsaro mara tushe) | 800-960 | 1440-1660 | 2400-2880 |
| Ƙaƙƙarfan Tubalan Sa'a (200x100x60) | 500-600 | 900-1100 | 1500-1800 |
| Pavers a kowace awa (200x100x60, 8 cavities) | 1400-1600 | 2400-2800 | 4000-4800 |
| Wutar Wuta (kW) | 32 kW | 55 kW | 95 kW |
| Matsin Ruwa (MPa) | 21 MPa | 21 MPa | 24 MPa |
Kamar yadda aka gani a sama, jerin namu na QGM Block Making Machine yana ba da mafita mai daidaitawa daga ƙaramin matakin shigar kasuwanci zuwa samar da yawan masana'antu. QGM-800 yana da kyau don farawa da ke samar da tubalan 8,000 kowace rana akan motsi guda. QGM-1200, wanda aka fi so a tsakanin manyan 'yan kwangila, yana ba da shinge 15,000 kowace rana. Don manyan ayyukan samar da ababen more rayuwa, QGM-1800 na iya wuce tubalan 25,000 a kowane motsi. Har ila yau, masana'antar mu tana keɓance matsa lamba na hydraulic da mitar girgiza don haɓaka fitarwa don takamaiman tarawa. Quangong Machinery Co., Ltd. yana ba da umarni akan rukunin yanar gizon don tabbatar da ƙarfin ya dace da maƙasudin samar da ku a cikin makon farko na aiki.
Bugu da ƙari, duk injinan mu suna da injinan servo na ceton makamashi waɗanda ke kula da yawan fitarwa yayin da suke rage farashin wutar lantarki da kashi 30 cikin ɗari idan aka kwatanta da tsarin gargajiya. Lokacin ƙididdige ROI ɗin ku, ku tuna cewa samfuran iya aiki galibi suna da ƙarancin farashi kowane toshe. Injiniyoyin mu suna ba da shawarar zaɓar injin inda ake tsammanin amfani da shi tsakanin kashi 70 zuwa 85 bisa ɗari don ingantacciyar ma'auni na saka hannun jari da sassauci.
Ƙayyade yawan ƙarfin samarwa da injin yin toshe yakamata ya kasance shine yanke shawara mai mahimmanci na kasuwanci. Bayan nazarin abubuwan, hanyoyin ƙididdiga, da tebur na fasaha a sama, ya bayyana a fili cewa daidaitaccen amsa yana daidaita ƙarar tsari na yanzu, haɓaka gaba, da bambancin samfurin. Masana'antarmu ta shaida kamfanoni da yawa sun sayi ko dai ƙananan injuna waɗanda ke haifar da ƙugiya ko manyan raka'a waɗanda ke ɓarna jari da sarari.
Mafi kyawun wuri don yawancin ayyuka shine QGM Block Making Machine wanda aka ƙididdige shi a kashi 25 sama da buƙatun ku na yanzu, tare da hanyoyin haɓakawa na zamani. Misali, idan kuna buƙatar tubalan 10,000 kowace rana, zaɓi samfurin da zai iya yin tubalan 12,500 kowace rana a ƙarƙashin yanayi iri ɗaya. Wannan ma'ajin yana sarrafa ƙanƙanta na yanayi kuma yana rage farashin kari. Quangong Machinery Co., Ltd. yana ba da shawarwarin iya aiki kyauta inda ƙungiyarmu ke nazarin kasuwannin gida tare da samar da tsarin samarwa na musamman. Hakanan muna ba da tsarin sa ido na nesa waɗanda ke bin diddigin fitowar lokaci na gaske, suna taimaka muku daidaita sigogi don kiyaye ingantaccen iya aiki.
Shin kuna shirye don inganta aikin toshe ku? Tuntuɓi masana'anta a yaudon kimanta iya aiki na keɓaɓɓen. Nemi ƙima kyauta da zanen fasaha na QGM Block Making Machine wanda yayi daidai da sikelin aikin ku. Injiniyoyin mu za su kwaikwayi kayan aikin ku na yau da kullun ta amfani da albarkatun ƙasa. Bari mu gina wani bayani wanda zai ƙara yawan ribar ku daga rana ɗaya.
Tambaya 1: Menene kewayon ƙarfin samarwa na yau da kullun don ƙaramin injin yin toshe na kasuwanci?
Amsa: Don ƙaramar kasuwanci ko farawa, ƙarfin samarwa na yau da kullun ya tashi daga 3,000 zuwa 8,000 daidaitattun ƙayatattun tubalan (400x200x200mm) a cikin motsi na awa 8. Matsayin shigar QGM Block Making Machine model kamar QGM-600 yana samar da kusan tubalan 3,500 zuwa 5,000 a kullum, wanda ya isa ga ayyukan zama ko ƙananan ci gaban ƙasa. Masana'antar mu tana ba da shawarar farawa da na'ura a cikin wannan kewayon don rage saka hannun jari na farko yayin ba da izinin aiki guda ɗaya. Yayin da buƙatu ke girma, zaku iya ƙara motsi na biyu ko haɓakawa zuwa naúrar iya aiki matsakaici. Quangong Machinery Co., Ltd. yana ba da tallafin kuɗi mai sauƙi ga ƙananan masu kasuwanci don haɓaka ƙarfin aiki a hankali ba tare da wuce gona da iri ba.
Tambaya ta 2: Ta yaya abun cikin danshin danshi ke shafar fitowar sa'a guda na injin yin toshe?
Amsa: Abubuwan da ke cikin danshi yana tasiri mahimmancin lokutan sake zagayowar da toshe inganci, ta haka yana canza ƙarfin samarwa mai inganci. Mafi kyawun danshi (yawanci tsakanin 6 zuwa 8 bisa dari don kankare) yana ba da damar girgiza da sauri da kuma takurawa, yana ƙaruwa da fitarwa har zuwa kashi 15. Yawan danshi (sama da kashi 10) yana haifar da mannewa ga gyare-gyare da tsawan tsaftataccen tsafta, yana rage ƙarfi da kashi 20 zuwa 30. Sabanin haka, busassun gaurayawan suna buƙatar tsawaita girgiza don cimma yawa, rage yawan fitowar sa'a da kashi 10 zuwa 15 cikin ɗari. Masana'antar mu tana ba da shawarar amfani da firikwensin danshi a cikin injin batching ɗin ku don kiyaye daidaito. QGM Block Making Machine ya haɗa da tsarin sarrafawa na ci gaba wanda ke daidaita mitar girgizawa dangane da ra'ayoyin kayan lokaci na ainihi, ƙarfin ƙarfafawa koda lokacin da albarkatun ƙasa ya bambanta. Quangong Machinery Co., Ltd. yana ba da horon daidaita yanayin danshi tare da kowane siyan injin.
Tambaya 3: Zan iya ƙara ƙarfin yin injina ta hanyar rage lokacin warkewa?
Amsa: A'a, rage lokacin warkewa baya ƙara yawan ƙarfin samar da injin; yana rinjayar jujjuyawar kaya kawai. Fitowar na'ura na sa'o'i na sa'o'i ana ƙaddara ta lokacin zagayowar lokaci da ƙoƙon ƙira, ba tare da warkewa ba. Koyaya, rashin isassun warkewa yana haifar da ƙorafin ƙasa saboda ba za a iya tara ko jigilar tubalan da ba su warke ba. Don haɓaka iya aiki da gaske, kuna buƙatar hanyoyin warkarwa cikin sauri kamar ƙananan matsa lamba na maganin tururi ko accelerators. Masana'antar mu tana ƙirƙira tsarin haɗin gwiwa inda QGM Block Making Machine nau'i-nau'i tare da ingantattun ɗakunan warkewa, yana ba da damar zagayowar samarwa uku a rana maimakon biyu. Quangong Machinery Co., Ltd. yana ba da cikakkun hanyoyin magancewa waɗanda za su iya ninka ingantaccen kayan aikin ku na mako-mako ba tare da canza injin kanta ba.
Tambaya 4: Menene bambanci tsakanin iyawar ka'idar da ainihin ƙarfin dawwama na injin toshe?
Amsa: Ƙarfin ka'idar shine mafi girman fitarwa a ƙarƙashin ingantattun yanayin dakin gwaje-gwaje tare da cikakkun albarkatun ƙasa, babu hutu, da ingantaccen ƙwarewar aiki. Misali, na'ura na iya da'awar tubalan 2,000 a cikin awa daya bisa ka'ida. Ƙarfin ɗorewa na gaske, wanda aka auna sama da sa'o'i 8, yawanci jeri daga 65 zuwa 80 bisa ɗari na ƙa'idar saboda bambancin kayan aiki, tsaftace gyare-gyare, gajiyar aiki, da ƙananan gyare-gyare. Ma'aikatar mu tana gwada kowane QGM Block Making Machine don samar da lambobi biyu. Mashahurin masana'anta kamar Quangong Machinery Co., Ltd. zai ba da garantin ci gaba mai dorewa wanda ke da alhakin abubuwan duniya na gaske. Muna ba da shawarar yin amfani da ƙarfi mai dorewa (kimanin kashi 75 na ƙa'idar) don tsara samarwa. Injiniyoyinmu na tallace-tallace suna ba da takaddun takaddun fitarwa mai dorewa don takamaiman nau'in toshe ku don tabbatar da sahihan tsammanin.
Tambaya 5: Ta yaya girman pallet da ingancin ke shafar iyawar samar da na'ura ta QGM Block Making Machine?
Amsa: Girman pallet kai tsaye yana ƙayyade adadin ramukan da suka dace a kowane zagayowar. Manyan pallets suna ba da damar ƙarin tubalan kowane zagayowar, suna haɓaka fitarwa ba tare da ƙara lokacin zagayowar ba. Misali, QGM Block Making Machine ta amfani da pallets na 1100x680mm yana riƙe da shinge shida a kowane zagaye, yayin da pallet 1400x780mm yana riƙe da takwas, yana haɓaka ƙarfin da kashi 33. Har ila yau, ingancin pallet yana da mahimmanci: tarkace ko sawa pallets suna haifar da ɓarna da tsayawa, yana rage tasiri mai ƙarfi da kusan kashi 20. Our factory ƙera high ainihin karfe pallets cewa kula flatness bayan dubban hawan keke. Quangong Machinery Co., Ltd. yana ba da sabis na inganta pallet inda muke ƙididdige ƙarfin injin ku ta hanyar sake fasalin shimfidar ƙira akan pallet ɗin da ke akwai. Haɓaka zuwa manyan pallets ɗaya ne daga cikin mafi kyawun hanyoyin da za a iya haɓaka kayan aiki na sa'a ba tare da siyan sabon na'ura ba.
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