Quangong machine Co., Ltd.
Quangong machine Co., Ltd.
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Ta yaya QGM Block Yin Injin ke Taimakawa Rage Kudin samarwa don Masu Kera Kashe?

2026-11-12 0 Ka bar min sako

Masu kera toshe suna fuskantar tsarin farashi wanda ke da sauƙin yaudara. Siminti, tara, ruwa, makamashi, aiki, gyare-gyare, da kiyayewa su ne manyan abubuwan da ake amfani da su. Kasuwar cikin gida ce ta saita farashin siyarwa. Ana ƙididdige tazarar ta yadda za a iya juyar da waɗancan abubuwan da aka shigo da su cikin inganci zuwa tubalan da za a iya siyarwa. AQGM Block Yin Machineyana magance wannan matsala ta gefe a wurin da aka canza abubuwan da aka shigar: zagayowar kafa. Yana rage adadin kayan da aka rasa zuwa tubalan da aka ƙi, yana rage lokacin da ake buƙata don samar da kowane pallet, yana rage aikin da ake buƙata don gudanar da layin, kuma yana rage nauyin kulawa akan rayuwar sabis na injin. Waɗannan ba da'awar talla ba ne. Tasirin ma'auni ne waɗanda mai siye zai iya tantancewa ta hanyar nazarin farashi kafin siyan.


An rubuta wannan jagorar don ƙungiyoyin sayayya waɗanda ke kimanta injin yin toshe kuma waɗanda ke buƙatar fahimtar inda rage farashin ya fito. Yana karya farashin samarwa zuwa direbobin farashi guda biyar: sharar gida, lokacin sake zagayowar da kuzari, aiki da sake yin aiki, kiyayewa da kayan gyara, da ƙayyadaddun ƙayyadaddun bayanai. Kowane sashe yana bayanin direba, hanyar da QGM Block Making Machine ke rage shi, kuma bayanan da mai siye yakamata ya nemi tabbatar da tasirin. AAbubuwan da aka bayar na Abubuwan da aka bayar na Abubuwan da aka bayar na Quangong Machinery Co., Ltd., Ma'aikatar mu tana goyan bayan masu siye tare da bayanan sake zagayowar lokaci, bayanan ƙima-ƙididdigar ƙima, da takaddun ƙayyadaddun bayanai, kuma ƙungiyar injiniyoyinmu na iya duba ƙirar farashi don takamaiman shuka.

ZN2000C Concrete Block Machine


Teburin Abubuwan Ciki


1. Me yasa Raw Material Sharar Direbobi Ke Kashe Kuɗi?

Sharar gida shine mafi girman farashin da za'a iya sarrafawa a cikin toshe saboda kowane shingen da aka ƙi yana cinye siminti, tara, ruwa, da kuzarin da ake amfani da shi don haɗawa da warkarwa. Wani shuka da ke samar da tubalan 10,000 a kowace rana a ƙimar kin amincewa da kashi 5% yana ɓarnatar da bulogi 500 na abu kowace rana. Fiye da shekara guda, wannan shine tubalan 150,000 na kayan da ba su samar da kudaden shiga ba. Kudin ba kawai kayan ba ne. Har ila yau, aiki ne don ɗaukar abin da aka ƙi, sarari don adana shi, da kuzarin da ke cikinsa. Na'urar rage farashin farko ta QGM Block Making Machine shine ikonta na rage wannan ƙima ta hanyar haɓaka daidaiton tsarin sake zagayowar.

Matsakaicin ya fito ne daga fasalin ƙira guda uku. Na farko shine tsarin girgiza. Maɗaukakin ƙararrawa mai ƙarfi mai sarrafawa tare da haɓaka mai daidaitacce yana ba da damar haɗaɗɗen don cika ƙirar daidai kuma isa daidaitaccen yawa. Na biyu shine tsarin latsawa na ruwa. Ana amfani da ƙarfin latsawa tare da bayanin martaba mai sarrafawa, don haka tsayin toshe da yawa ana iya maimaita su daga zagayowar zuwa zagayowar. Na uku shine sarrafa madauki. Na'ura tana lura da zagayowar kuma tana daidaita sigogi a cikin ainihin lokaci, don haka canji a cikin ɗanɗano mai gauraya ko ƙima mai ƙima ba ta atomatik ke haifar da ƙi ba. Teburin da ke ƙasa yana nuna tasirin farashi na raguwa-ƙididdigar ƙima a cikin shuka na yau da kullun.

Farashin Abu 5% Ƙimar Ƙi 1% Ƙimar Ƙi Ajiye na shekara-shekara
Kullum samarwa 10,000 tubalan 10,000 tubalan Babu canji
Kullum ya ƙi 500 tubalan 100 tubalan 400 tubalan
Danyen abu a kowane toshe 0.02 t 0.02 t 8 t a rana
Sharar gida na shekara-shekara 3,000 t 600 t 2,400 t
Farashin siminti akan 100/t 300,000 60,000 240,000
Kudin kulawa da zubarwa Babban Ƙananan Ƙarin tanadi

Ga mai siye, ƙimar ƙi da ƙima ya kamata a goyi bayan bayanan da aka kama daga shuka, ba ta bayanin kasida ba. Bayanan ya kamata ya haɗa da nau'in toshe, ƙirar haɗin gwiwa, nau'in mold, da yanayin aiki. Na'ura mai toshe QGM wanda ke rage ƙima daga 5% zuwa 1% a cikin injin kwatankwacin injin injin ne wanda zai iya isar da ceto a cikin shukar mai siye, idan an daidaita gaurayawan da mold.Abubuwan da aka bayar na Abubuwan da aka bayar na Abubuwan da aka bayar na Quangong Machinery Co., Ltd.yana ba da wannan bayanan don ƙirar injin ɗin da ake la'akari, kuma masana'antar mu na iya shirya gwajin samar da gwaji don aiki mai mahimmanci.


2. Ta Yaya Lokacin Zagayowar Ya Shafi Ma'aikata da Kudin Makamashi?

Lokacin zagayowar yana shafar aiki da tsadar kuzari saboda abin da shuka ke fitarwa shine samfurin lokacin zagayowar da adadin lokutan aiki. Injin da ke samar da pallet kowane daƙiƙa 15 yana samar da pallets 240 a kowace awa. Injin da ke samar da pallet kowane daƙiƙa 20 yana samar da pallet 180 a cikin awa ɗaya. Bambanci shine pallets 60 a kowace awa, ko pallets 480 akan motsi na awa 8. Idan kowane pallet yana ɗauke da tubalan 8, bambancin shine tubalan 3,840 a kowane motsi. Kudin aiki a kowane toshe yana faɗi saboda ma'aikatan guda ɗaya suna samar da ƙarin tubalan. Farashin makamashi a kowane toshe kuma yana faɗuwa saboda ƙayyadaddun buƙatun makamashi na shuka yana yaduwa akan ƙarin fitarwa. Na'ura mai toshe QGM tana rage lokacin sake zagayowar ta hanyar saurin girgizawa, saurin latsawa, da sarrafa pallet da sauri, kuma yana rage kuzarin kowane toshe ta hanyar ingantaccen tsarin hydraulic da rawar jiki.

Misalin da aka yi aiki da ke ƙasa yana nuna yadda raguwa-lokacin sake zagayowar ke fassara zuwa raguwar farashi don shukar da ke gudana sau biyu.

  • Na'ura mai tushe:Zagaye na 20 na biyu, tubalan 8 a kowane pallet, sa'o'in aiki 16 kowace rana, 90% uptime. Fitowar yau da kullun = 16 × 3600 / 20 × 8 × 0.9 = 20,736 tubalan.
  • Injin QGM:Zagayewar na biyu na 15, tubalan 8 a kowane pallet, sa'o'in aiki 16 kowace rana, 90% uptime. Fitowar yau da kullun = 16 × 3600 / 15 × 8 × 0.9 = 27,648 tubalan.
  • Ribar da aka samu:6,912 tubalan kowace rana, ko 33% ƙarin fitarwa daga sa'o'in aiki iri ɗaya.
  • Farashin ma'aikata kowane toshe:Farashin ma'aikata iri ɗaya yana bazuwa akan 33% ƙarin tubalan, don haka farashin aiki a kowane toshe ya faɗi da 25%.
  • Farashin makamashi a kowane toshe:Madaidaicin buƙatun makamashi yana bazuwa sama da 33% ƙarin tubalan, don haka farashin makamashi a kowane toshe yana faɗuwa ta daidai gwargwado, wanda aka daidaita don takamaiman ƙarfin injin.

Teburin da ke ƙasa yana ba da kwatancen lokacin sake zagayowar da sakamakon farashi.

Siga Injin Baseline QGM Block Yin Machine Tasiri
Lokacin zagayowar 20s ku 15 s ku 25% gajarta
Tubalan kowane pallet 8 8 Haka
Fitowar yau da kullun 20,736 27,648 33% mafi girma
Kudin aiki kowane toshe Baseline 25% kasa Ma'aikata iri ɗaya, ƙarin fitarwa
Kudin makamashi kowane toshe Baseline Kasa Kafaffen buƙata ya bazu kan ƙarin fitarwa

Ga mai siye, yakamata a tabbatar da da'awar lokacin sake zagayowar tare da nazarin lokaci a ƙarƙashin mahaɗin mai siye da yanayin ƙira. Nazarin lokaci yakamata yayi rikodin lokacin girgiza, lokacin latsawa, lokacin canja wurin pallet, da lokacin rashin aiki. Na'ura mai toshe QGM da ke samun zagayowar daƙiƙa 15 a cikin zanga-zangar na iya cimma wani yanayi daban-daban a cikin shukar mai siye idan haɗin ya bambanta ko sarrafa pallet yana da hankali. Quangong Machinery Co., Ltd. yana ba da bayanan lokacin zagayowar kowane samfuri, kuma ana iya amfani da bayanan lokacin sake zagayowar mu don gina ƙirar farashi kafin siyan.


3. Ta yaya Automation ke Rage Labour da Sake Aiki?

Yin aiki da kai yana rage aiki da sake yin aiki ta hanyar cire ayyukan hannu waɗanda ke haifar da sauye-sauye. A cikin toshe shuka, ayyukan jagora sun haɗa da canjin ƙira, sarrafa pallet, daidaita danshi, da duba toshewa. Kowane ɗawainiya na hannu yana gabatar da tushen bambancin. Tsarin da ba a zaune daidai ba yana haifar da kuskuren girma. Wurin da ba a daidaita shi ba yana samar da shingen da ya lalace yayin canja wuri. Haɗin da ba a daidaita shi don danshi yana samar da shingen da ya yi yawa ko bushewa. Na'ura mai toshe QGM tana rage waɗannan bambance-bambance ta hanyar ƙulla gyare-gyare ta atomatik, canja wurin pallet mai sarrafa kansa, da sarrafa haɗin madauki. Sakamakon yana da ƙarancin aiki a kowane toshe kuma ƙarancin ƙi daga kuskuren hannu.

Taswirar ɗawainiyar da ke ƙasa tana kwatanta tsarin jagora da hanyoyin sarrafa kai don manyan ayyukan samarwa.

Ayyukan samarwa Hanyar Hannu QGM Block Yin Na'ura Hanyar Tasirin Farashi
Mold canji Kullun hannu, 20-30 min Haɗaɗɗen ruwa, 5-10 min Ƙananan lokacin hutu, ƙarancin aiki
Gudanar da pallet Manual ko Semi-atomatik Canja wurin atomatik da tari Ƙananan masu aiki, ƙarancin lalacewa
Mix danshi daidaitawa Hukuncin mai aiki Bayanin Sensor da sarrafa girke-girke Ƙananan jika ko bushe ya ƙi
Toshe dubawa Samfurin hannu Kulawa da ƙararrawa a cikin tsari Ganowa da farko, ƙarancin sake yin aiki

Ajiye aiki ba kawai adadin masu aiki ba. Hakanan shine matakin fasaha da ake buƙata don gudanar da layi. Layin jagora ya dogara da gogaggen ma'aikaci wanda zai iya yin hukunci a hade da wurin zama. Layi mai sarrafa kansa ya dogara da ƙwararren masani wanda zai iya saka idanu akan allon sarrafawa kuma ya ba da amsa ga ƙararrawa. Matsayi na biyu yana da sauƙin horarwa da sauƙin maye gurbin. Don shuka a cikin kasuwar aiki inda gogaggun masu aiki ba su da yawa, wannan babban fa'idar tsada ce. A QGM Block Making Machine tare da atomatik mold clamping da pallet handling yana rage dogara ga mai aiki gwaninta da kuma daidaita farashin samarwa.

A QGM, masana'antar mu tana tallafawa masu siye tare da taswirar ɗawainiya da ƙimar aiki don layin da aka tsara. Ya kamata ƙididdigewa ya bayyana adadin masu aiki a kowane lokaci, matakin ƙwarewa, da ƙimar sake yin aiki da ake sa ran. Manufar ita ce a bai wa mai siye kuɗin aiki na gaske a kowane toshe, ba lambar ƙididdiga ba. Har ila yau, masana'antar mu na iya samar da nassoshi daga tsire-tsire masu irin wannan matakan sarrafa kansa domin mai siye ya iya tabbatar da ƙima.


4. Ta yaya Kulawa da Kayayyakin Kayan Aiki suke Shafar Jumlar Kuɗi?

Kulawa da kayan gyara suna shafar jimillar farashi saboda injin toshe babbar kadara ce mai tsayi. Tsarin jijjiga, tsarin na'ura mai aiki da karfin ruwa, mold, da tsarin canja wurin pallet duk suna lalacewa akan lokaci. Na'ura mai rahusa farashin sayayya amma tsadar kulawa zai iya yin tsada fiye da rayuwar sabis fiye da na'ura mai tsadar sayayya da ƙarancin kulawa. A QGM Block Making Machine reduces the maintenance cost through three design choices: replaceable wear parts, accessible service points, and a control system that records the operating data needed for predictive maintenance. Sakamakon ba shi da ƙarancin lokacin da ba a tsara shi ba da ƙarancin farashi a kowane toshe akan rayuwar kadari.

Matrix na farashin da ke ƙasa yana kwatanta direbobin farashin kulawa na na'ura mai rahusa da QGM Block Making Machine a tsawon shekaru biyar.

Direba Mai Kuɗi Na'ura mai Rahusa QGM Block Yin Machine Tasiri
Sa maye gurbin sashi Yawaita, sassan da ba daidai ba Daidaitacce, sassa masu maye gurbin Farashin ƙananan sassa, ɗan gajeren lokaci
Sabis na ruwa Rushewar hatimi, gurɓataccen mai Tsarin tacewa, wuraren sabis masu isa Ƙananan gazawa, ƙananan farashin mai
Tsarin rawar jiki Rashin gazawa, ramukan da ba daidai ba Nauyin nauyi mai nauyi, madaidaitan ma'auni Tsawon lokacin sabis
Lokaci mara shiri Babban, saboda rashin samuwa Ƙananan, saboda daidaitattun sassa da bayanai Ƙananan asarar samarwa farashin
Mold rayuwa Short, saboda rashin daidaituwa Ya fi tsayi, saboda madaidaicin matsewa Ƙananan farashin ƙira a kowane toshe

Mafi mahimmancin farashin kulawa shine sau da yawa lokacin da ba a shirya ba, ba sassan ba. Injin da ya gaza a ranar Juma'a da yamma kuma yana jira har zuwa Litinin don wani sashi ya yi asarar kwanaki uku na samarwa. Ana iya gyara na'ura mai daidaitattun sassa da cibiyar sadarwar sabis na gida cikin sa'o'i. QGM Block Making Machine an tsara shi tare da daidaitattun sassa da tsarin sabis na rubuce-rubuce, don haka raguwar lokaci yana da tsinkaya kuma gyara yana da sauri. Za a iya amfani da bayanan kula da mu don ƙididdige farashin lokacin ragewa na takamaiman shuka.

Ga mai siye, farashin kulawa ya kamata a haɗa shi cikin jimlar kuɗin mallakar, ba a kula da shi azaman kasafin kuɗi daban ba. Shawarar siyan ya kamata ya kwatanta farashin shekaru biyar na sassa, aiki, raguwa, da samarwa da aka rasa, ba kawai farashin siyan ba. Ma'aikatar mu na iya samar da jadawalin kulawa, jerin sassan, da bayanan tunani don injunan da ke ƙarƙashin la'akari. Manufar ita ce a sa jimillar farashi a bayyane kafin a ba da oda.


5. Waɗanne ƙayyadaddun ƙayyadaddun bayanai yakamata masu siye su kwatanta?

Ya kamata a kwatanta ƙayyadaddun ƙayyadaddun bayanai da tsarin samar da shuka, ba a kan ƙasidar gamayya ba. Na'urar da ke da girman girman shirin za ta ɗauki kuɗin da ba dole ba. Injin da ba shi da girma zai buƙaci kari kuma zai sa sauri. Ya kamata kwatancen ya rufe girman pallet, tubalan kowane pallet, lokacin sake zagayowar, sigogin rawar jiki, matsa lamba na hydraulic, ikon shigar, matakin sarrafa kansa, da tsarin canjin ƙira. Teburin da ke ƙasa yana ba da ƙayyadaddun kati don kwatanta sayayya.

Ƙayyadaddun bayanai Na Musamman Range Dacewar Kuɗi Duban siye
Girman pallet 800 × 600 zuwa 1400 × 1200 mm Yana ƙayyade tubalan kowane zagayowar Daidaita da mahaɗin samfurin
Tubalan kowane pallet 6 zu15 Mai haɓaka fitarwa kai tsaye Tabbatar da m
Lokacin zagayowar 12 zuwa 20 s Direban aiki kai tsaye da makamashi Nemi nazarin lokaci
Mitar girgiza 5,500 zuwa 7,200 rpm Yana shafar yawa da ƙima Tabbatar da daidaitawa
Na'ura mai aiki da karfin ruwa matsa lamba 200 zuwa 280 bar Yana shafar yawa da mold rayuwa Tabbatar da sarrafa matsi
Wutar da aka shigar da 55 a 110 kW Kudin makamashi kowane toshe Nemi bayanan wuta
Matsayin atomatik Manual zuwa cikakken atomatik Kudin aiki da sake aiki Daidaita da kasuwar aiki
Tsarin canjin ƙira Manual zuwa na'ura mai sauri-matsewa Lokacin ragewa yayin canje-canjen samfur Tabbatar da lokacin canji

Katin maki yakamata a kammala don aƙalla zaɓuɓɓukan inji guda biyu da tsarin samarwa mai siye. Ya kamata kwatancen ya haɗa da farashin babban birnin, farashin shigarwa, fitarwar da ake tsammani, ƙimar ƙi, ƙimar aiki, farashin makamashi, da farashin kulawa. Zaɓin tare da mafi ƙanƙancin jimlar farashin kowane toshe shine zaɓi daidai, ba lallai ba ne zaɓi tare da mafi ƙarancin farashin siye. Ma'aikatar mu na iya tallafawa wannan kwatancen tare da ƙayyadaddun bayanai da bayanan ƙimar ƙima don samfuran da ke ƙarƙashin la'akari.

Binciken ƙayyadaddun ƙayyadaddun ya kamata kuma ya haɗa da iyawar sabis da wadatar kayan gyara. Na'ura da ke da ƙayyadaddun ƙayyadaddun bayanai amma babu tallafin sassa na gida shine na'ura wanda zai haifar da raguwa. Ma'aikatar mu tana ba da jerin sassan, jadawalin sabis, da bayanan tallafi na gida don ƙirar QGM Block Yin Machine. Manufar ita ce a sa kwatancen ya zama cikakke, ba kawai fasaha ba.


6. Kammalawa

QGM Block Yin Machineyana rage farashin samarwa ta hanyar hanyoyi guda biyar: ƙananan sharar gida, gajeren lokaci na sake zagayowar, rage yawan aiki da sake yin aiki, ƙananan kulawa da farashi na lokaci, da ƙayyadaddun da suka dace da tsarin samar da shuka. Ana iya ƙididdige kowane tsari, kuma kowanne ya kamata a tabbatar da shi kafin siyan. Mai siye wanda ya gina samfurin farashi a kusa da waɗannan hanyoyin zai ga cewa farashin sayan yanki ɗaya ne kawai na yanke shawara. Jimlar farashin kowane toshe akan rayuwar kadari shine ma'aunin daidai. Ma'aikatarmu tana goyan bayan masu siye tare da bayanan sake zagayowar lokaci, bayanan ƙima-ƙididdigar ƙima, jadawalin kulawa, da ƙayyadaddun ƙima da ake buƙata don gina wannan ƙirar, kuma ƙungiyar fasahar mu na iya yin bitar nazarin farashi don takamaiman shuka.

Idan kuna kimanta injin yin toshe don sabon shuka ko haɓaka iya aiki, tuntuɓi ƙungiyar don buƙatar abubuwan shigar da ƙima da ƙayyadaddun bayanai don ƙirar da ake la'akari. Za a iya kammala bita kafin a ba da oda, ta yadda shawarar ta dogara ne akan jimillar kuɗin mallakar fiye da farashin sayan kaɗai.


7. Tambayoyin da ake yawan yi (FAQ)

Tambaya 1: Ta yaya QGM Block Yin Machine ke rage sharar albarkatun kasa?
Amsa: Na'urar tana rage sharar gida ta hanyar inganta daidaiton tsarin sake zagayowar. Babban jijjiga mai ƙarfi da aka sarrafa yana cika ƙira daidai gwargwado, tsarin latsawa na hydraulic yana amfani da bayanin martaba mai maimaitawa, kuma rufaffiyar madauki yana daidaita sigogi a ainihin lokacin. Sakamakon shine ƙananan ƙima, wanda ke nufin ƙarancin siminti, tara, da ruwa sun ɓace zuwa tubalan da aka ƙi.

Tambaya ta 2: Menene ingantaccen lokacin zagayowar zai iya tsammanin mai siye?
Amsa: Lokacin sake zagayowar ya dogara da nau'in toshe, ƙirar ƙira, haɗaɗɗen, da sarrafa pallet. A cikin shuke-shuke masu kama, QGM Block Making Machine sau da yawa yakan cimma zagaye na biyu na 15 inda na'ura mai tushe ya cimma 20 seconds. Ya kamata mai siye ya nemi nazarin lokaci a ƙarƙashin ainihin yanayin haɗuwa da ƙira kafin ya dogara da haɓakawa a cikin ƙirar farashi.

Tambaya 3: Ta yaya sarrafa kansa ke rage farashin aiki kowane katanga?
Amsa: Yin aiki da kai yana rage farashin aiki ta maye gurbin ayyuka na hannu kamar canjin ƙira, sarrafa fakiti, da daidaitawa tare da tsarin sarrafawa. Ma'aikatan jirgin guda ɗaya na iya samar da ƙarin tubalan kowane motsi, kuma matakin ƙwarewar da ake buƙata don gudanar da layin ya ragu. Sakamakon shine ƙananan farashin aiki a kowane toshe da ingantaccen tsarin samarwa.

Tambaya ta 4: Me yasa farashin kulawa ya kasance wani ɓangare na jimlar kuɗin mallaka?
Amsa: Kudin kulawa ya haɗa da sassa, aiki, da lokacin hutu mara shiri. Na'ura mai rahusa farashin sayayya amma faduwa akai-akai na iya rasa ƙarin lokacin samarwa fiye da farashin sassa. Jimillar kuɗin mallakar ya kamata ya haɗa da abubuwan da ake sa ran amfani da su, tazarar sabis, da farashin lokacin ragewa akan rayuwar kadari.

Tambaya 5: Waɗanne ƙayyadaddun bayanai ya kamata a kwatanta kafin siyan injin yin toshe?
Amsa: Kwatanta girman pallet, tubalan kowane pallet, lokacin sake zagayowar, mitar girgiza, matsa lamba na ruwa, ƙarfin da aka shigar, matakin sarrafa kansa, da tsarin canjin ƙira. Kammala kwatancen da tsarin samar da shukar kuma a lissafta jimillar farashin kowane toshe na kowane zaɓi. Nemi bayanan ƙayyadaddun bayanai da bayanan farashi daga mai kaya.


Abubuwan da aka bayar na Quangong Machinery Co., Ltddon buƙatar shigarwar ƙirar ƙirar farashi da ƙayyadaddun bayanai don ƙirar QGM Block Making Machine a ƙarƙashin la'akari, da kuma tattauna jimillar kuɗin mallakar don shirin samar da toshewar ku.

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