Zaɓi tsakanin jagora da injin toshewa ta atomatik yanke shawara ne mai mahimmanci wanda ke tasiri kai tsaye ga ingancin samarwa ku, farashin aiki, da daidaiton samfur. Sama da shekaru ashirin a cikin masana'antar injunan kankare, masana'antar mu ta shaida yadda wannan zaɓin ke haifar da nasarar kasuwanci. Injin hannu suna ba da sauƙi da ƙananan saka hannun jari na gaba, yayin da tsarin atomatik ke ba da fitarwa da daidaito mara misaltuwa. Fahimtar waɗannan bambance-bambancen yana tabbatar da zabar kayan aiki waɗanda suka dace da sikelin aikin ku da burin dogon lokaci. A Quangong Machinery Co., Ltd., muna injiniyan nau'ikan nau'ikan biyu, amma daidaitaccen dacewa ya dogara da buƙatun ku na musamman.
A cikin wannan cikakkiyar jagorar, mun rushe ainihin bambance-bambance a cikin tsarin sarrafawa, lokutan sake zagayowar, dogaron aiki, da ingancin toshe na ƙarshe. Za mu kuma raba cikakken bayani dalla-dalla na muQGM Block Yin Machinesamfura. Ko kai mafari ne ko kafaffen masana'anta, fahimtarmu za ta taimake ka ka yanke shawarar wacce fasahar ke aiki mafi kyawun layin samarwa. Kamfaninmu ya inganta waɗannan injinan sama da shekaru 20, kuma muna da tabbacin cewa bayanai da kwatancen nan za su fayyace hanyar saka hannun jari.
Babban bambance-bambancen tsakanin injina na hannu da na atomatik toshe ya ta'allaka ne a cikin tsarin sarrafa su da sakamakon aiki. Injin hannu sun dogara da levers na inji, bawuloli masu aiki da hannu, da lokacin ɗan adam don kowane mataki na aikin toshewar. Sabanin haka, tsarin atomatik yana haɗa masu sarrafa dabaru na shirye-shirye (PLCs), na'urori masu auna firikwensin, da na'ura mai aiki da ruwa ko servo-electric actuators zuwa jerin ayyuka ba tare da sa hannun ɗan adam ba. Ma'aikatar mu ta tsaftace fasahohin biyu, kuma mun fahimci cewa zaɓin yana ba da izinin juzu'in ku na yau da kullun akan bene na samarwa.
Don injunan hannu, mai aiki dole ne ya haɗar da kayan aikin cikawa, girgizawa, takurawa, da matakan fitarwa. Kowane toshe yana buƙatar sarrafa mutum ɗaya, wanda ke gabatar da sauye-sauye. AAbubuwan da aka bayar na Abubuwan da aka bayar na Quangong Machinery Co., Ltd., Mun ƙirƙira raka'a na hannu tare da levers ergonomic da ma'auni masu ma'ana, amma aikin yana ci gaba da bin tsari da aiki. Injin yin toshe ta atomatik, kamar jerin QGM Block Making Machine, yi amfani da mu'amalar allon taɓawa da girke-girke da aka riga aka saita. Da zarar an daidaita, injin yana zagayawa ta hanyar batching albarkatun kasa, hadawa, jijjiga gyaggyarawa, latsa ruwa, da fitar da pallet ta atomatik. Wannan yana rage lokacin zagayowar da kuskuren ɗan adam.
Da ke ƙasa akwai cikakken kwatancen sarrafawa da sigogin aiki dangane da gwajin masana'antar mu:
| Siffar | Manual Block Yin Machine | Injin Toshe Ta atomatik (Jerin QGM) |
| Interface mai sarrafawa | Levers na inji, bawuloli na hannu, ma'aunin matsi na analog | PLC tare da allon taɓawa 7-inch, ikon bincike mai nisa |
| Jerin Ayyuka | Dogara mai aiki: cika, ƙarami, fitar da hannu da hannu kowace zagayowar | Cikakken sarrafa kansa: cikawa lokacin firikwensin, girgizawa, takurawa, fitarwa |
| Ƙaddamarwa Zagayowar | Matsala ta hannu bayan kowane toshe | Yanayin ci gaba ko tsari tare da ciyarwar pallet ta atomatik |
| Sauƙaƙan Daidaitawa | Yana buƙatar kayan aikin inji don canza ƙira ko matsa lamba | Daidaita siga na dijital don yawa, tsayi, da ƙarfin girgiza |
| Kuskuren Gudanarwa | Mai aiki yana ganowa kuma yana gyara gani | Faɗakarwar ganowar kai, kashewa ta atomatik akan matsi mara kyau |
Masana'antarmu ta lura cewa injinan hannu sun dace da ƙananan ayyuka ko ayyuka masu nisa inda wutar lantarki ba ta dace ba. Koyaya, don ayyukan da ke buƙatar saurin gudu da maimaitawa, tsarin atomatik ya mamaye. Tare da Injin Yin Kaya na QGM, zaku iya adana girke-girke na samfur har zuwa 50, canzawa tsakanin ɓangarorin ɓatanci, pavers, da hana duwatsu a cikin mintuna, da bin diddigin bayanan samarwa a ainihin lokacin. Ayyukan aiki na hannu, yayin da madaidaiciya, ba zai iya daidaita wannan ƙarfin ba. Bambancin tsarin sarrafawa kadai sau da yawa yana ƙayyade gasa na dogon lokaci.
Ƙarfin samarwa shine mafi girman ma'auni na bayyane inda injunan yin toshewar hannu da atomatik suka bambanta. Na'ura ta hannu yawanci tana samar da tubalan 400 zuwa 800 a cikin awanni 8, dangane da gajiyawar ma'aikaci da sarrafa albarkatun ƙasa. Sabanin haka, tsarin atomatik kamar namu na QGM Block Making Machine sun cimma 2,500 zuwa 8,000 tubalan kowane motsi don daidaitattun tubalan. Wannan bambancin 3x zuwa 10x ya samo asali ne daga lokacin sake zagayowar da aiki mara yankewa. Masana'antarmu ta ƙaddamar da dubban zagayawa don samar da ingantattun alamomi.
Lokacin sake zagayowar injin toshewar hannu yana matsakaicin daƙiƙa 45 zuwa 90 a kowane toshe, gami da ciko mold, jijjiga na hannu, ƙaddamarwa, da fitarwa. Dole ne ma'aikaci ya loda pallets kuma ya cire tubalan da aka gama. Injin atomatik suna rage lokacin sake zagayowar zuwa daƙiƙa 10 zuwa 20 a kowane toshe ta hanyar aiki tare: yayin da aka fitar da toshe ɗaya, ƙirar ta gaba tana cika. Nagartattun samfura daga Zenith sun haɗa da na'urori masu juyawa da yawa ko tsarin fakitin jirgin ƙasa wanda ke kawar da lokacin aiki.
Mahimman abubuwan iya aiki da aka bayyana daga kwarewar bene na masana'anta:
Masana'antar mu ta haɗa nau'ikan motsi masu canzawa a kan injuna ta atomatik don haɓaka rawar jiki da haɓaka ba tare da tsawaita lokacin zagayowar ba. Misali, ƙirar QGM Block Making Machine QGM-1000 ta cimma zagayowar na biyu na 12 don ƙaƙƙarfan tubalan. Injin hannu ba za su iya matsawa wannan lokacin ba saboda halayen ɗan adam yana iyakance saurin gudu. Bugu da ƙari, tsarin atomatik ya haɗa da ciyarwar ɗanyen abu ta atomatik daga silo da na'ura mai ɗaukar hoto, yana kawar da ƙwanƙolin hannu wanda ke jinkirta samarwa. Don ayyuka masu girma kamar ci gaban gidaje ko abubuwan more rayuwa, tazarar iya aiki ya sa na'urori masu sarrafa kansu su zama zaɓi kawai mai dacewa. Koyaya, abokan cinikinmu waɗanda ke samar da alkuki ko haɓakar fasahar fasaha wani lokacin sun fi son sarrafa hannu don nau'ikan rubutu na musamman. Quangong Machinery Co., Ltd. yana ba da duka biyun, amma ƙarfin shine bambance-bambancen da ba za a iya sasantawa ba don sikelin masana'antu.
Hanyoyin aiki suna ba da wani babban bambanci. Injin ƙera toshe na hannu suna buƙatar ma'aikatan 3 zuwa 5 a kowane motsi: ɗaya don ɗaukar kaya, ɗaya don aikin injin, ɗaya don cire toshe, kuma galibi ɗaya don sarrafa pallet. Kowane ma'aikaci yana buƙatar horarwa akan amincin injiniyoyi da daidaitawar rhythm. A Quangong Machinery Co., Ltd., muna ba da dalla-dalla littattafai, amma adadin jiki yana da yawa. Sabanin haka, injin QGM Block Making Machine yana buƙatar ƙwararrun ƙwararrun 1 zuwa 2 kawai a kowane lokaci. Matsayin su yana canzawa daga aikin hannu zuwa na'urori masu kulawa, yin gwaje-gwaje masu inganci, da kiyayewa na yau da kullun.
Bukatun matakin ƙwarewa kuma sun bambanta. Masu aiki da injina na hannu suna buƙatar haɓaka hankali don girgizawa da haɗawa; kadan yana haifar da rauni mai rauni, yawan tsagewar tsatsa. Wannan ƙwarewar tana ɗaukar watanni kafin a samu. Injiniyoyi na atomatik sun haɗa sigogi na ƙwararru daga injiniyoyinmu na masana'anta. PLC yana tabbatar da daidaiton ƙarfin ƙarfi, mitar girgiza, da lokacin zama ba tare da la'akari da ƙwarewar mai aiki ba. Wani sabon ma'aikaci zai iya samar da ingantattun tubalan cikin sa'o'i ta amfani da girke-girke da aka saita. Wannan yana rage farashin horo da haɗarin juyawa.
Cikakken kwatancen aiki bisa ga bayanan masana'anta:
Masana'antarmu ta aiwatar da haɓaka ergonomic akan injunan hannu don rage damuwa, amma bambanci na asali ya kasance. Ga 'yan kasuwa a yankunan da ke da ɗimbin ma'aikata mai rahusa, injunan hannu na iya kasancewa da amfani. Koyaya, don ayyukan da ke neman haɓakawa da aminci, tsarin atomatik daga Quangong Machinery Co., Ltd. yana ba da fa'ida bayyananne. Bugu da ƙari, ana iya haɗa injunan atomatik na zamani tare da tarin ƙura mai tsaka-tsaki da tarkace mai sarrafa kansa, yana ƙara rage hulɗar ɗan adam da albarkatun ƙasa. Canjin aiki daga samarwa zuwa ingantaccen kulawa yana inganta daidaiton samfur gaba ɗaya. Wannan shine dalilin da ya sa yawancin tsire-tsire na tsakiya zuwa manyan toshe a ƙarshe suna canzawa zuwa mafita ta atomatik QGM Block Making Machine.
Toshe inganci da daidaito sune inda injunan atomatik suka yi fice da gaske. Injin ƙera toshewar hannu suna samar da tubalan tare da babban canji a cikin girma, yawa, da ƙarfin matsawa. Abubuwan ɗan adam kamar cikawa mara daidaituwa, rashin daidaituwar lokacin girgiza, da bambancin matsa lamba suna haifar da karkacewa. Gwaje-gwajen masana'antar mu sun nuna cewa injunan hannu galibi suna cimma daidaitaccen karkatacciyar ± 2.5 mm tsayi da ± 1.2 MPa cikin ƙarfi. Injin atomatik, musamman ma injin ɗinmu na QGM Block Making Machine, suna kula da daidaiton girman ± 0.5 mm da ± 0.3 MPa ƙarfin karkatar da ke tsakanin dubban hawan keke.
Dalilin yana cikin sarrafa madauki. Tsarukan atomatik suna amfani da masu jujjuya matsa lamba da na'urori masu accelerometers don kula da madaidaicin girman girgiza da matsa lamba na hydraulic kowane zagayowar. Idan danshi ya canza, PLC tana daidaita ƙarfin ƙarfi ta atomatik. Injin hannu ba za su iya mayar da martani ga bambancin kayan aiki ba tare da sa hannun mai aiki ba. Bugu da ƙari, injunan atomatik suna samar da filaye masu santsi da ƙorafi saboda ana sarrafa saurin fitarwa, yana rage alamun gogayya. Ma'aikatar mu tana da samfuran gefe-da-gefe da ke nuna cewa tubalan da aka yi ta atomatik suna ɗaukar farashin kasuwa mafi girma saboda ƙayyadaddun ƙima.
Hanyoyin warkewa kuma sun bambanta. Na'urorin hannu sukan samar da tubalan waɗanda ke buƙatar canja wuri nan take zuwa yadudduka masu warkar da iska, suna ƙara haɗarin karyewa. Injin atomatik suna haɗawa tare da tsarin rakiyar warkarwa da aljihu na forklift, yana ba da damar daidaitaccen tari da maganin tururi. Injin Ƙirƙirar Kaya na QGM ya haɗa da musaya na ɗaki na zaɓin warkewa waɗanda ke shiga yanayin zafi da zafi. Wannan yana haifar da haɓaka ƙarfin farko da rage lokacin warkewa daga kwanaki 14 zuwa kwanaki 7 don daidai ƙarfin.
Mahimman sigogi masu inganci daga gwajin Quangong Machinery Co., Ltd.:
Don ayyukan gine-gine masu buƙatar ƙwararrun ƙarfin toshe (misali, bangon ɗaukar kaya), injunan atomatik sau da yawa wajibi ne. Masana'antarmu ta taimaka wa abokan ciniki su wuce matsayin ƙasa da ƙasa kamar ASTM C90 da EN 771-3 ta amfani da injin QGM Block Making Machines. Injin hannu na iya saduwa da ma'auni na asali tare da ƙwararrun masu aiki, amma daidaito yana wahala. Haka kuma, tsarin atomatik yana rikodin bayanan samarwa ga kowane tsari, yana ba da damar ganowa. Idan kuna nufin samar da abubuwan more rayuwa na gwamnati ko manyan ƴan kwangila, ba za a iya sasantawa da ingancin ingancin atomatik ba. Quangong Machinery Co., Ltd. yana ba da nau'ikan nau'ikan biyu, amma muna ba da shawara a bayyane cewa fasahar atomatik tana ba da inganci mai inganci kuma mai maimaitawa.
Farashi na farko yakan yaudari masu siye. Na'urar yin toshewar hannu tana tsada tsakanin $3,000 zuwa $12,000, yayin da injin QGM Block Making Machine ya tashi daga $35,000 zuwa $250,000 dangane da iya aiki. Koyaya, masana'antar mu ta bincika ROI sama da shekaru 3, 5, da 10, kuma injin atomatik kusan koyaushe yana samun nasara don samarwa sama da tubalan 500 kowace rana. Lissafin ya haɗa da aiki, makamashi, kiyayewa, ƙididdige ƙima, da kudaden shiga kowane toshe.
Injin na hannu suna da ƙarancin amfani da makamashi a kowace na'ura (5-10 kWh / motsi) amma mafi girman farashin aiki kowane toshe. Injin atomatik suna amfani da 25-50 kWh/shift amma suna samar da ƙarin tubalan 8x, don haka makamashi kowane toshe yana ƙasa da ƙasa. Kudin kulawa: Injinan na hannu suna da na'ura mai sauƙaƙan ruwa, amma sanya sassa kamar mold da naúrar girgiza suna buƙatar maye gurbin kowane tubalan 50,000-80,000. Injin atomatik daga Quangong Machinery Co., Ltd. suna da layukan da ba za su iya jurewa da lubrication ba, suna tsawaita rayuwar ƙira zuwa 200,000+ tubalan. Ƙimar ƙin yarda yana ƙara ɓoyayyun farashi: 6% ya ƙi akan manual vs 0.8% akan atomatik. Sama da tubalan miliyan 1, wannan shine tubalan 52,000 da suka ɓace.
Cikakken kwatancen farashi na shekaru 5 dangane da bayanan abokin ciniki na masana'anta (samar: 2000 tubalan / rana):
| Factor Factor | Injin Manual (Injuna 2) | Injin QGM atomatik (raka'a 1) |
| Zuba Jari na Farko | $18,000 | $75,000 |
| Farashin Ma'aikata (shekaru 5, sau biyu) | $312,000 | $78,000 |
| Kudin Makamashi (shekaru 5) | $14,600 | $21,900 |
| Kulawa & Kayan Kaya | $24,000 | $18,000 |
| Kin Rasa (shekaru 5) | $86,400 | $11,520 |
| Jimlar Kudin Shekara 5 | $455,000 | $204,420 |
| Haraji (ana sayar da tubalan a $0.35) | $1,260,000 | $1,260,000 |
| Riba ta Yanar Gizo (shekaru 5) | $805,000 | $1,055,580 |
Kamar yadda aka nuna, injunan atomatik suna isar da $250,000+ mafi girman riba sama da shekaru 5 duk da farashin gaba. Masana'antar mu kuma ta lura cewa injunan atomatik suna riƙe ƙimar sake siyarwa. Na'ura mai toshe QGM da aka yi amfani da ita yawanci ana siyarwa akan 60-70% na farashin asali bayan shekaru 5, yayin da injunan hannu suka ragu zuwa 20-30%. Zaɓuɓɓukan kuɗi daga Quangong Machinery Co., Ltd. suna ba da damar injunan atomatik. Don ayyuka na yanayi ko ƙanƙanta, jagorar na iya ba da ingantaccen tsabar kuɗi. Amma don daidaitaccen aiki, atomatik yana ba da ROI mafi girma. Kullum muna ba abokan ciniki shawara don aiwatar da aƙalla shekaru 3 na buƙata kafin yanke shawara.
Zaɓi tsakanin injina na toshewar hannu da atomatik a ƙarshe ya yi daidai da ƙarar samarwa ku, kasuwar aiki, buƙatun inganci, da dabarun jari. Injin na hannu suna ba da ƙaramin shingen shigarwa kuma sun dace da ƙananan sikeli, tsaka-tsaki, ko keɓantaccen toshewar samarwa. Koyaya, suna buƙatar ƙarin aiki, suna haifar da ingantacciyar inganci, da iyakance haɓakawa. Injin atomatik, kamar injin ɗinmu na QGM Block Making Machine, suna buƙatar babban saka hannun jari na farko amma suna isar da ingantaccen inganci, daidaito, da riba na dogon lokaci. Ma'aikatar mu ta ƙera tsarin atomatik don rage raguwar lokaci da haɓaka fitarwa, yana sa su zama manufa don shingen shinge na kasuwanci, masu samar da kayan gini, da ayyukan more rayuwa.
A Quangong Machinery Co., Ltd., muna jagorantar abokan ciniki ta hanyar cikakken nazarin buƙatun, gami da gwajin samfuri da tsinkayar ROI. Muna ba da layukan hannu da na atomatik, amma ƙwarewarmu ta nuna cewa yanayin kasuwancin duniya yana zuwa aiki da kai saboda hauhawar farashin aiki da ƙa'idodi masu inganci. Idan kuna samar da ƙasa da tubalan 500 kullum ko kuna da matsananciyar ƙarancin kasafin kuɗi, injina na iya fara tafiya. Ga kowane burin samarwa mai mahimmanci, injin atomatik zai biya kansa a cikin watanni 12-18 ta hanyar ajiyar ma'aikata da rage sharar gida.
Shin kuna shirye don inganta aikin toshe ku? Abubuwan da aka bayar na Abubuwan da aka bayar na Quangong Machinery Co., Ltddon shawarwari na musamman. Injiniyoyin mu za su tantance rukunin yanar gizon ku, suna ba da shawarar ingantacciyar ƙirar QGM Block Making Machine, kuma su ba da cikakken bincike na ROI. Nemi samfurin samarwa kyauta a masana'antar mu ko tambaya game da zaɓuɓɓukan kuɗin kuɗin mu. Bari mu taimake ka gina ƙarfi, sauri, kuma mafi riba.
Matsakaicin tsawon rayuwar injin yin toshewar hannu yana da shekaru 5 zuwa 8 a ƙarƙashin amfani yau da kullun, da farko saboda lalacewa na inji akan levers da jagororin ƙira. Sabanin haka, injin QGM Block Making Machine na atomatik daga masana'antar mu galibi yakan wuce shekaru 15 na rayuwar sabis saboda rufaffiyar bearings, mai sarrafa kansa, da rage jujjuyawar damuwa. Injunan atomatik kuma suna ba da damar sauya sassa cikin sauƙi, ƙara haɓaka rayuwar aiki. Quangong Machinery Co., Ltd. yana ba da tallafi na kayan gyara ga nau'ikan biyu, amma an tsara raka'a ta atomatik don ci gaba da aiki mai nauyi.
Haɓaka na'ura mai tsabta ta hannu zuwa cikakkiyar atomatik ba ta da tsada saboda firam, tsarin na'ura mai aiki da ruwa, da gine-ginen sarrafawa sun bambanta sosai. Koyaya, masana'antar mu tana ba da na'urorin sake gyarawa don ƙara kayan aikin aiki na yau da kullun kamar na'urar girgiza ko ma'aunin matsa lamba na ruwa zuwa injina. Don aiki da kai na gaskiya, yana da kyau a saka hannun jari a cikin keɓaɓɓen Injin Ƙirƙirar Kaya na QGM. Quangong Machinery Co., Ltd. yana ba da shirye-shiryen ciniki inda muke ba da kuɗin injin ku zuwa samfurin atomatik, yana sa canjin ya zama mai santsi da araha.
Kowane toshe da aka samar, injunan yin toshe ta atomatik sun fi ƙarfin kuzari sosai. Injin jagora yana cinye kusan 0.25 kWh a kowace toshe (ciki har da makamashi daidai da aiki), yayin da injin QGM Block Making Machine na atomatik yana cinye 0.08-0.12 kWh kawai a kowace toshe. Maɗaukakin saurin sake zagayowar da ingantaccen ƙarfin girgiza yana rage sharar makamashi. Masana'antar mu ta auna cewa ga kowane 10,000 tubalan, injin atomatik yana adana kusan 1,300 kWh idan aka kwatanta da aikin hannu. Wannan rata mai inganci yana faɗaɗa tare da ƙarar samarwa mafi girma.
Injin yin toshe ta atomatik yana buƙatar horon kulawa da aka mayar da hankali kan na'ura mai aiki da karfin ruwa, bincike na PLC, da daidaitawar firikwensin. Ma'aikatarmu tana ba da shirye-shiryen horo na kan-site da nesa don duk abokan cinikin QGM Block Making Machine. Hanyar koyo tana da matsakaici: yawancin ƙwararrun ƙwararru sun zama ƙware a cikin makonni 2-3. Injin hannu suna buƙatar ƙarancin ilimin lantarki amma ƙarin ƙwarewar gyaran injina. Quangong Machinery Co., Ltd. yana ba da cikakkun takardu da tallafin fasaha na 24/7 don nau'ikan biyu. Muna ba da shawarar sanya ƙwararren ƙwararren mutum ɗaya don layukan atomatik don haɓaka lokacin aiki.
Farashin ƙira don injinan hannu yawanci 30-40% ƙasa ne saboda suna amfani da ma'aunin ƙarfe mafi sauƙi da juriya. Madaidaicin shingen shinge na injin hannu yana biyan $800-$1,500. Koyaya, ƙirar ƙira ta atomatik QGM Block Yin Injinan farashin $1,800-$4,000 saboda ƙaƙƙarfan ƙarfe, ƙaƙƙarfan raƙuman ƙasa, da fasalulluka masu saurin canzawa. Duk da mafi girman farashin ƙira na farko, gyare-gyaren atomatik yana daɗe sau 3-5 (200,000+ tubalan vs 50,000 tubalan) kuma suna samar da tubalan tare da mafi kyawun gamawa. Our factory ƙera duka mold iri, kuma muna ba abokan ciniki shawara su yi la'akari da jimlar kudin da dubu tubalan maimakon upfront mold farashin kadai.