Kula da injin toshewa don kwanciyar hankali na dogon lokaci ba kawai game da gyara lalacewa ba ne; dabara ce mai ɗorewa wacce ke tabbatar da daidaiton ingancin samarwa, yana rage ƙarancin lokaci mai tsada, da tsawaita rayuwar kayan aikin ku. Fiye da shekaru ashirin na gwaninta a cikin masana'antar keɓaɓɓiyar injuna, masana'antarmu ta ga yadda na yau da kullun, kulawa na yau da kullun ke canza madaidaicin na'ura zuwa dokin aiki abin dogaro. Ko kuna aiki aJamus Zenith Block Machineko kowane ɗayan manyan ayyuka, ƙa'idodin kulawa sun kasance da tushe cikin daidaito, tsabta, da shiga tsakani akan lokaci. Wannan jagorar ya zana daga ayyuka na zahiri a Quangong Machinery Co., Ltd. don taimaka muku cimma shekarun da suka gabata na ingantaccen fitarwa.
Kwanciyar kwanciyar hankali na dogon lokaci yana nufin injin toshewar ku yana ba da ƙarfin toshe iri ɗaya, ƙarancin motsin jijjiga, da ingantaccen aikin hydraulic shekara bayan shekara. Don cimma wannan, dole ne mu mai da hankali kan jadawalin lubrication, sa maye gurbin sashi, amincin tsarin injin ruwa, da daidaita wutar lantarki. Masana'antarmu ta haɓaka tsarin kulawa wanda ke haɗa jerin abubuwan dubawa na yau da kullun, duban wata-wata, da sake fasalin shekara-shekara. A cikin wannan labarin, za mu rushe kowane bangare mai mahimmanci, samar da cikakkun bayanai na samfurori na manyan inji kamar Jamus Zenith Block Machine, da kuma amsa tambayoyin da suka fi dacewa game da yadda za a kula da injin toshe don kwanciyar hankali na dogon lokaci. Bari mu kiyaye layin samar da ku na shekaru goma masu zuwa.
Kulawa na yau da kullun shine kashin bayan kwanciyar hankali na dogon lokaci ga kowane injin toshewa. Idan ba tare da shi ba, ko da na'ura mai mahimmanci na Zenith Block na Jamus zai faɗi ga lalacewa da wuri, leaks na hydraulic, da rashin daidaituwa. A cikin masana'antar mu, mun lura cewa injunan da ke bin tsarin kulawa mai tsauri suna aiki tare da ingancin 98% koda bayan shekaru 15. Anan shine dalilin da yasa kulawa ke fassara kai tsaye zuwa kwanciyar hankali:
Daga hangen nesanmu, kwanciyar hankali na dogon lokaci ba sakamako ne mai wuyar gaske ba amma nasara mai aiki. Kowace safiya, masu aiki ya kamata su saurari kararrakin da ba a saba gani ba daga Injin Zenith Block na Jamus, duba matakan mai, da kuma tabbatar da tsangwama. Ma'aikatar mu tana ba da cikakkun littattafan rajista don bin waɗannan ayyukan yau da kullun. A ƙarshe, kiyayewa na yau da kullun yana canza injin toshewa daga yuwuwar abin alhaki zuwa kadari wanda ke samar da daidaiton kudaden shiga shekaru da yawa.
Lubrication shine aiki ɗaya mafi tasiri a cikin yadda ake kula da injin toshe don kwanciyar hankali na dogon lokaci. Lubrication mara daidai ko mara daidaituwa yana haifar da tuntuɓar ƙarfe-zuwa-ƙarfe, haɓakar zafi, da kama kama daga ƙarshe. A Quangong Machinery Co., Ltd., mun ƙirƙira matrix na lubrication na Jamus Zenith Block Machine dangane da shekaru 20 na bayanan filin. A ƙasa muna daki-daki game da jadawalin lubrication, nau'ikan mai, da wuraren mayar da hankali.
Mahimman Abubuwan Lubrication da Tsakanin Tazara:
Tsarin Lubrication na mataki-mataki don Injin Zenith Block na Jamus:
Kwarewarmu ta nuna cewa lubrication mai kyau yana rage girman girman girgizar da kashi 35% akan rukunin Injin Zenith Block na Jamus. Bugu da ƙari, yin amfani da man shafawa na roba a cikin matsanancin zafi (a ƙasa 0 ° C ko sama da 40 ° C) yana kiyaye ƙarfin fim. A Quangong Machinery Co., Ltd., muna ba da taswirar lubrication tare da kowane injin. Ka tuna, injin toshe mai mai mai kyau yana aiki mafi shuru, sanyaya, da kwanciyar hankali. Yi watsi da wannan, kuma kuna fuskantar farashin canji wanda zai iya wuce 7000 USD. Kwanciyar kwanciyar hankali yana farawa da bindigar mai.
Fahimtar sigogin fasaha na kayan aikin ku yana da mahimmanci yayin koyon yadda ake kula da injin toshe don kwanciyar hankali na dogon lokaci. Jerin Zenith Block Machine na Jamus an san shi don ƙarfinsa, amma kowane samfurin yana da takamaiman haƙuri, matsa lamba, da iyakokin lalacewa. A ƙasa akwai cikakken tebur na sigogi waɗanda masana'antarmu a Quangong Machinery Co., Ltd. ke amfani da ita don gina jadawalin kiyaye kariya. Waɗannan lambobin suna taimaka wa masu aiki su yanke shawarar lokacin da za su maye gurbin sassa, daidaita sharewa, ko na'urorin lantarki na sabis.
| Matsayin siga | Ƙayyadaddun (Model na Zenith Block na Jamus 940) | Maintenance Action Trigger |
| Matsin Aiki na Ruwa | 210 bar (max 250 bar) | Idan matsa lamba ya canza ± 10 mashaya, duba famfo da bawul ɗin taimako |
| Mitar Jijjiga | 2800-3600 VPM | A ƙasa 2700 VPM: duba ma'auni na eccentric da bearings |
| Babban Mota | 45 kW (60 HP) | Amperage zana>10% sama da ƙididdigewa: tsaftataccen iska tace ko duba don ɗauri |
| Karfin Tankin Mai | 350 lita | Canja mai na ruwa kowane awa 2000 ko kuma idan abun ciki na ruwa> 200 ppm |
| Tsabtace Takalmi | 0.3 zuwa 0.5 mm | Idan izinin ya wuce 0.7 mm, maye gurbin bushings jagora |
| Lokacin Zagayowar (daidaitaccen toshe) | 12 - 15 seconds | Lokacin zagayawa yana ƙaruwa> 20%: duba amsawar bawul ɗin ruwa |
| Karfin Jijjiga | 80 kn | Jijjiga mara daidaituwa yana buƙatar daidaita nauyi |
Waɗannan sigogi ba na son rai ba ne. Misali, kewayon matsa lamba na hydraulic na mashaya 210 akan Injin Zenith Block na Jamus yana tabbatar da ingantacciyar haɓaka ba tare da hatimi mai ƙarfi ba. Masana'antar mu tana horar da ƙungiyoyin kulawa don yin rajistar waɗannan ƙimar kowane mako. Idan matsa lamba na hydraulic ya faɗi ƙasa da sanduna 200 ba tare da wani nauyi ba, akwai yuwuwar ɗigon ciki a cikin silinda ko bawul. Hakazalika, mitar girgiza ƙasa 2800 VPM yana nuna sawa bearings ko sako-sako da V-belts. Ta hanyar yin nunin rajistan ayyukan yau da kullun tare da wannan tebur, zaku iya hasashen gazawar kafin su faru. A Quangong Machinery Co., Ltd., muna kuma ba da shawarar infrared thermography don bincika wuraren zafi a cikin kabad ɗin lantarki. Kwanciyar hankali na dogon lokaci tsari ne na bayanai, kuma waɗannan sigogi sune tushen ku.
Tsarin tsari na yau da kullun yana kawar da zato a cikin yadda ake kula da injin toshe don kwanciyar hankali na dogon lokaci. Dangane da mafi kyawun ayyukan masana'antar mu don Injin Zenith Block na Jamus da sauran samfuran, mun tsara tsarin yau da kullun wanda ke daidaita daidaito tare da ingantaccen aiki. Da ke ƙasa akwai jadawalin mako-mako da na wata-wata waɗanda abokan cinikinmu a Quangong Machinery Co., Ltd. suke bi don cimma shekaru 20+ na ingantaccen sabis.
Ayyukan Kulawa na mako-mako (Kowace sa'o'in samarwa 40-50):
Ayyukan Kulawa na wata-wata (Kowace sa'o'i 200-250):
Kwarewar masana'antar mu ta nuna cewa raka'a da ke bin wannan ƙwarewar na yau da kullun 70% sun yi ƙasan tsayawar da ba a tsara ba. Misali, abokin ciniki ɗaya da ke amfani da Injin Zenith Block na Jamus ya rage farashin kula da su na shekara-shekara daga 18,000 USD zuwa 9,500 USD kawai ta bin wannan shirin na mako/wata. Takaddun bayanai shine maɓalli: kiyaye ɗaure tare da jerin abubuwan dubawa da sa hannu. AAbubuwan da aka bayar na Abubuwan da aka bayar na Quangong Machinery Co., Ltd., muna samar da samfuran log na dijital kyauta. Ka tuna, gajerun yawo na yau da kullun tare da waɗannan ayyuka na mako-mako/wata-wata suna tabbatar da cewa an kama ƙananan abubuwan da ba su dace ba kafin su zama masu kashe kwanciyar hankali. An gina kwanciyar hankali na dogon lokaci akan daidaito.
Tsarin hydraulic shine zuciyar kowane injin toshewa. Idan kuna son kula da injin toshe don kwanciyar hankali na dogon lokaci, dole ne ku mallaki kulawar ruwa. Rashin gazawar na'ura mai aiki da karfin ruwa yana haifar da lokutan sake zagayowar, rashin isassun cikawa, har ma da cikakken tsayawa. A QGM, mun ƙirƙiri ka'idar kiwon lafiya na hydraulic don Injin Zenith Block na Jamus wanda ke hana 90% na abubuwan da suka shafi mai. Bi waɗannan jagororin:
Gudanar da Ruwan Ruwa:
Kulawar Valve da Silinda:
Sarrafa zafin jiki:
Masana'antarmu ta yi binciken shari'a akan Injin Zenith Block na Jamus wanda ke da matsi maras kyau. Bayan bincike, mun sami bawul ɗin taimako na matukin jirgi mai ɗaki saboda mai mai oxidized. Mai shi ya tsallake canjin mai tsawon watanni 18. Bayan maye gurbin bawul da zubar da tsarin, kwanciyar hankali ya dawo. Wannan yana nuna cewa sakaci na hydraulic kai tsaye yana lalata kwanciyar hankali na dogon lokaci. Muna ba da shawarar ƙwararrun ƙwararrun gyare-gyaren hydraulic na shekara-shekara ta Quangong Machinery Co., Ltd. masu fasaha. Kulawa mai ƙarfi na hydraulic yana nufin ƙasa da 2% downtime vs. 15% downtime a cikin shagunan amsawa. Tuna: tsaftataccen mai, daidaitaccen zafin jiki, da canje-canjen tacewa akan lokaci ba za a iya sasantawa ba don kiyaye kwanciyar hankalin injin ku.
Kula da injin toshewa don kwanciyar hankali na dogon lokaci ba lamari ne na lokaci ɗaya ba amma ci gaba da sadaukarwa. Daga lubrication na yau da kullun zuwa duban siga na wata-wata da faɗakarwar ruwa, kowane mataki yana ba da gudummawa ga dogaro. Ma'aikatarmu, Quangong Machinery Co., Ltd., ta ga dubban injuna - gami da Injin Zenith Block na Jamus - sun cimma rayuwar sabis na shekaru 25 lokacin da masu mallakar suka bi ƙa'idodin da aka zayyana a sama. Muna ƙarfafa ku don aiwatar da tsarin sa ido na dijital, masu aikin jirgin ƙasa sosai, kuma kada ku taɓa yin sulhu a kan kayan gyara na gaske.
Don taimaka muku farawa, muna ba da shawarwarin kulawa kyauta da jadawali na musamman don ƙayyadadden ƙirar injin toshe ku.Abubuwan da aka bayar na Quangong Machinery Co., Ltddon neman keɓaɓɓen mai tsara tsarin kula da ku ko tsara jadawalin binciken kan wurin. Teamungiyar mu na tsoffin sojan shekaru 20 za su tabbatar da injin toshewar ku yana ba da kwanciyar hankali, riba, da kwanciyar hankali shekaru da yawa. Kira ko yi mana imel yanzu-bari mu tabbatar da samar da makomar ku.
Tambaya 1: Sau nawa ya kamata in maye gurbin man fetur na ruwa a cikin na'ura na Zenith Block na Jamus don kula da kwanciyar hankali na dogon lokaci?
Amsa: Dangane da bayanan shekaru 20 na masana'antarmu, yakamata ku maye gurbin mai a kowane sa'o'in aiki 2000 ko kowane watanni 12, duk wanda ya fara zuwa. Koyaya, yana da mahimmanci a yi samfurin mai kowane awa 500. Idan adadin barbashi ya wuce lambar ISO 4406 lambar 18/16/13 ko abun cikin ruwa ya wuce 200 ppm, canza mai nan da nan ba tare da la'akari da sa'o'i ba. Don Injin Zenith Block na Jamus, ta yin amfani da man hydraulic premium anti-wear (ISO VG 46) da canza duka layin dawowa da matatun numfashi a lokaci guda yana tabbatar da tsaftar tsarin. Jinkirta canje-canjen mai yana haifar da ɓarnawar bawul, lalatawar famfo, da lokutan sake zagayowar mara ƙarfi-makiya kai tsaye na kwanciyar hankali na dogon lokaci. Quangong Machinery Co., Ltd. yana ba da shawarar kayan aikin binciken mai don lura da lalacewa.
Tambaya 2: Wadanne alamomi ne aka fi sani da na'urar toshewa tana rasa kwanciyar hankali, kuma ta yaya zan iya gyara su da sauri?
Amsa: Manyan alamomi guda uku na rashin zaman lafiya sune: 1) Tsawon toshe rashin daidaituwa ko yawa daga zagayowar zuwa zagayowar-duba ƙyallen ƙura da kwanciyar hankali na ruwa. 2) Sautunan ƙwanƙwasa da ba a saba gani ba yayin rawar jiki - duba wasan ɗaukar nauyi da tashin hankali na V-belt. 3) Ƙara lokacin sake zagayowar ba tare da canji a cikin haɗuwa ba-bincika amsawar bawul mai daidaitawa da zubar da hatimin silinda. Don gyara waɗannan da sauri, da farko tabbatar da matsa lamba na hydraulic a ma'aunin; idan yana canzawa, daidaita bawul ɗin taimako ko masu tacewa mai tsabta. Na biyu, auna izinin jagorar ƙira tare da ma'aunin ji; maye gurbin bushings idan sama da 0.7 mm. Na uku, yi gwajin tuƙi na Silinda: idan silinda ya ja da baya fiye da 5 mm a cikin daƙiƙa 10 a ƙarƙashin kaya, sake gina silinda. Ma'aikatar mu tana ba da sigogin warware matsala don masu mallakar na'urar Zenith Block na Jamus.
Tambaya 3: Shin da gaske ne maɗaurin da bai dace ba zai iya haifar da lalacewa ta dindindin a cikin ɗan gajeren lokaci?
Amsa: Lallai. A cikin rajistan ayyukan masana'antar mu, lubrication da bai dace ba - ko dai ƙarƙashin man shafawa ko yin amfani da mai ba daidai ba - ya haifar da kamawa a cikin ƙasan sa'o'i 40 na aiki. Ga Jamus Zenith Block Machine bearings vibration bearings, idan maiko ya zama gurbace da kurar siminti, ya juya ya zama wani abrasive manna da ke sa da bearings raceways. Lalacewar dindindin ta haɗa da filaye masu ƙima, fashe-fashe gidaje, kuma a cikin matsanancin yanayi, karyewar igiya mai tsadar dala sama da dala 10,000 don maye gurbinsa. Don guje wa wannan, koyaushe a yi amfani da man shafawa na EP na lithium na NLGI na 2 don bearings, kuma a yi amfani da ainihin adadin da aka ba da shawarar (misali, famfo 2-3 a kowace sa'o'i 80). Yawan man shafawa yana da lahani daidai da yadda yake haifar da zafi da gazawar hatimi. Kwanciyar kwanciyar hankali na dogon lokaci ya dogara da takamaiman tazara da nau'in lubrication daidai.
Tambaya ta 4: Ta yaya zan kafa tsarin kulawa na tsinkaya don injin toshewa ba tare da dakatar da samarwa da yawa ba?
Amsa: Kulawa da tsinkaya yana haɗa yanayin sa ido don haka kuna aiki kawai lokacin da ake buƙata. A Quangong Machinery Co., Ltd., muna ba da shawarar jadawali mai zuwa na ƙarancin katsewa don Injin Zenith Block na Jamus: Sanya na'urori masu auna firgita akan manyan gidaje masu ɗaukar nauyi-auna sau ɗaya a mako (yana ɗaukar mintuna 2). Kula da zafin mai mai ruwa da matsa lamba kowace rana ta allon PLC. Yi amfani da ma'aunin zafin jiki na infrared don duba yanayin zafin motsi kowane awa 100. Dangane da bayanan da aka yi, shirin kiyayewa kawai lokacin da aka kusanci ƙofa (misali, saurin girgiza>4.5 mm/s RMS). Wannan hanyar tana rage lokacin da aka tsara ta hanyar 60% idan aka kwatanta da kulawar tushen lokaci. Hakanan, yi amfani da stethoscope don sauraron hayaniyar da ba ta dace ba yayin gudu. Ma'aikatar mu tana ba da samfuri mai tsinkaya wanda ke haɗawa da rajistan ayyukan motsi ba tare da dakatar da injin ba.
Tambaya 5: Wadanne kayan gyara ya kamata koyaushe in ajiye a hannun jari don tabbatar da kwanciyar hankali na dogon lokaci da gyare-gyare cikin sauri?
Amsa: Don kiyaye kwanciyar hankali na dogon lokaci, koyaushe kiyaye waɗannan mahimman kayan gyara masu zuwa: cikakken saitin na'urorin hatimin hatimi na hydraulic, ƙarin matattarar layin dawowa biyu da matatar numfashi ɗaya, saitin bel ɗin V-bel don injin girgiza, bushings jagora guda huɗu don mai riƙe da ƙirƙira, saitin faranti don mai ciyar da pallet, da mai canza matsa lamba ɗaya. Ga na'uran Zenith Block na Jamus, Hakanan yana adana kayan kwalliyar kwandon bawul da babban mai tuntuɓar. Kwarewar masana'antar mu ta nuna cewa samun waɗannan sassa a hannu yana rage lokacin gyarawa daga makonni zuwa sa'o'i. Kada a ajiye sassa sama da shekaru uku ba tare da amfani ba saboda hatimi yana raguwa. Ajiye su a cikin madaidaicin busasshiyar hukuma. Quangong Machinery Co., Ltd. yana ba da na'urorin kayan aikin da aka ba da shawarar dacewa da lambar serial ɗin injin ku. Tare da waɗannan abubuwan adanawa, zaku iya warware 85% na al'amuran kwatsam kuma ku adana kwanciyar hankali na dogon lokaci.
-